Machining process of TP (topaz) bead ring for spinning
A processing technology and traveler technology, applied in the field of TP traveler processing technology, can solve the problems that cannot meet the needs of compact spinning and high-speed ring spinning, wear resistance, anti-friction and low corrosion resistance, etc., and achieve excellent heat treatment Processability and machinability, extended service life, and good development prospects
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Embodiment 1
[0019] (1) Material selection, high-quality alloy steel wire containing W, V, Ni, Co elements is selected as the raw material, and the material selection of TP (topaz) traveler is very particular, such as the best domestic alloy steel wire of 80WV, imported steel wire, etc. W, V, Ni, Co elements with excellent grinding and lubricating properties are added to the raw materials to improve the machinability, heat treatment properties, and final special surface treatment properties of the material.
[0020] (2) Filming, including the process of pressing and pulling, the pressing is to flatten the steel wire with a circular cross-section into a sheet, and the pulling is to determine the cross-sectional area, width and thickness dimensional tolerances, and regulations of the sheet through the die. Quality deviation and other indicators within the length to correct the error after pressing and improve the accuracy of the sheet. Rollers made of high-speed steel materials and ordinary ...
Embodiment 2
[0028] Other steps are the same as in Example 1, the difference is that the surface treatment of the step (7) is
[0029] The polished traveler was degreasing (60-80℃, 30min), washed with hot water for 1-5min, washed with water for 1-5min, activated with 10%-20% hydrochloric acid for 1-3min to remove surface rust and impurities, and then used to remove the surface rust and impurities. Washed with ion water, and finally placed in a composite plating tank with a plating solution containing 20-30g / L of nickel chloride, 0.5-2.0g / L of sodium borohydride, 40-90mL / L of ethylenediamine, and 5g of nano-SiC / L, nano-WC5g / L, nano-PTFE 5g / L and stabilizer, PH is controlled at 10-14, temperature is 80-90℃, stirring reaction is 0.5-5h, the thickness of the surface film layer should be ensured to be 2-30um, forming a dense , Uniform and firm film layer, with good wear resistance, anti-friction and anti-corrosion.
Embodiment 3
[0031] Other steps are the same as in Example 1, the difference is that the surface treatment of the step (7) is
[0032] The polished traveler was degreasing (60-80℃, 30min), washed with hot water for 1-5min, washed with water for 1-5min, activated with 10%-20% hydrochloric acid for 1-3min to remove surface rust and impurities, and then used to remove the surface rust and impurities. Ionized water washing, and finally placed in a composite plating tank with a plating solution containing 20-30g / L of nickel chloride, 0.5-1.0g / L of sodium borohydride, 40-60mL / L of ethylenediamine, nanometer MoS 2 5g / L, nano Al 2 O 3 5g / L and stabilizer, PH is controlled at 10-14, temperature is 80-90°C, stirring reaction is 0.5-5h, the thickness of the surface film deposition should be ensured to be 2-30um to form a dense, uniform and firm film layer, with Good wear resistance, friction reduction and corrosion resistance.
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