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Planar vacuum glass welded by glass solders and subjected to edge sealing by groove, and manufacturing method of glass

A vacuum glass, welding surface technology, applied in glass forming, glass re-forming, glass manufacturing equipment and other directions, can solve the problem of unsuitable for mechanization, automation and mass production, difficulty in air extraction, and large space occupied by auxiliary seals, etc. question

Inactive Publication Date: 2013-03-06
戴长虹
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the patent CN94192667.2 "Method for Manufacturing Vacuum Glass Windows", the edge sealing structure is designed so that the upper glass is slightly smaller than the lower glass in the two glasses, and the low melting point glass solder is placed on the edge steps formed by the two glasses, and the melted glass Solder flows into the gap between two pieces of glass due to capillary phenomenon. This method is the most representative and practical edge sealing technology at present, but it has the disadvantages of large amount of solder, uneven edges and high stress; patent CN95108228.0 "vacuum Flat glass and its manufacturing method" and CN96208977.X "vacuum flat glass", the edge of the glass plate is used to "chamfer" first, and the solder is placed in the chamfering groove. This method has the difficulty of distributing and the low-melting point glass solder is heated. Deficiencies that are easily lost during fusing and sealing; the patent CN02256440.3 "vacuum glass edge sealing structure" is to put auxiliary sealing strips on the upper periphery of the lower flat glass to prevent the loss of solder liquid. Although this method solves the problem of solder liquid's outward loss , but the process is complicated, and the auxiliary sealing strip takes up a large space, and it cannot solve the problem that the solder liquid flows into the glass; the edge sealing method of the vacuum glass proposed in the patent CN200620070302.7 "fully transparent vacuum glass" is to make the edge of the glass together with the glass The disadvantage is that the edge banding is not only expensive to manufacture but also cannot restrict the flow of low-temperature solder to the inside of the glass; patent CN200920314752.X "Edge banding structure of vacuum glass" is based on the glass and the The top glass and / or the base glass between the edge of the glass is made with a geometric filling groove, although it can improve the adhesion of the sealing filler between the base glass and the top glass, but the filling groove of the upper and lower glass is difficult. At the same time, the sealing packing is filled, and the random flow of the sealing packing cannot be restricted; Patent CN201010228110.5 "A Vacuum Glass Edge Sealing Method" is to put glass welding material around the periphery of the vacuum glass original plate, and set a layer inside the glass welding material The inner anti-seepage layer made of powdery or fibrous materials restricts the glass solder liquid from flowing into the vacuum glass. Compared with the existing technology, this method only restricts the glass solder liquid from flowing into the vacuum glass, and fails to overcome other shortcomings
In summary, the main disadvantages of the existing edge sealing methods are: first, the structure and process are complex, not suitable for mechanization, automation and mass production; Not suitable for direct extraction of air from the edge of the glass
[0005] The sealing temperature of the low-temperature glass solder used in the existing vacuum glass edge sealing is generally not less than 400°C. If the glass is heated for a long time at this sealing temperature, the tempered glass will anneal and become ordinary glass. Therefore, the existing production technology is very difficult. Difficult to make tempered vacuum glass

Method used

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  • Planar vacuum glass welded by glass solders and subjected to edge sealing by groove, and manufacturing method of glass
  • Planar vacuum glass welded by glass solders and subjected to edge sealing by groove, and manufacturing method of glass
  • Planar vacuum glass welded by glass solders and subjected to edge sealing by groove, and manufacturing method of glass

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Embodiment 1: see figure 1 , the vacuum glass is composed of upper and lower pieces of glass, one of which is low-emissivity glass. Edge sealing grooves are opened at the welding place, and edge grinding, chamfering, cleaning and drying are carried out, and low-temperature glass powder paste is printed on the upper glass with polyester screen to make edge sealing strips and supports; the upper glass has two There are two edge-sealed frames and the lower glass has two edge-sealed grooves. After the upper and lower glass are combined, the edge-sealed frame of the upper glass can be embedded in the edge-sealed groove of the lower glass; the width of the upper glass edge-sealed frame is 1.5 mm, the height is 0.3mm, the width of the lower glass edge sealing groove is 2.5mm, and the depth is 0.5mm. The support is a lattice arrangement of equilateral triangles with the smallest unit. The side length of the triangle is 30mm, and the support is cylindrical. , with a diameter of...

Embodiment 2

[0059] Example 2: see figure 1 , the vacuum glass is composed of upper and lower pieces of glass, both of which are ordinary float glass, and its production method is as follows: first, cut two pieces of flat glass of the required size according to the shape and size of the vacuum glass to be produced, and weld them on the periphery of the lower glass Edge sealing grooves are opened at the edge, and edge grinding, chamfering, cleaning and drying are carried out. On the upper glass, the low-temperature glass powder paste is printed into edge sealing strip frames by printing technology. The upper glass has two edge sealing strip frames, and the lower glass The glass has two edge-sealing grooves. After the upper and lower glass are combined, the edge-sealing strip frame of the upper glass can be embedded in the edge-sealing groove of the lower glass; secondly, the upper glass is sent to the high-temperature furnace, and the temperature of the high-temperature furnace is 550~650℃. ...

Embodiment 3

[0061] Embodiment 3: see figure 2 , one of the two pieces of vacuum glass is low-emissivity glass, and the other is tempered glass or half-tempered glass. For radiant glass, edge sealing grooves are set at the peripheral welding of the lower glass, and the edges are ground, chamfered, cleaned, and dried. On the upper glass, the low-temperature glass powder paste is made into an edge sealing strip frame with a spray gun, and the upper glass has a The edge banding frame and the lower glass have an edge banding groove. After the upper and lower glass are combined, the edge banding frame of the upper glass can be embedded in the edge banding groove of the lower glass; secondly, the upper glass is sent into the tempering furnace, Under the high temperature of 650~750℃ in the tempering furnace, the edge banding frame and glass are sintered together, and then air-cooled and tempered to obtain tempered or semi-tempered glass; low-temperature glass solder is used on the upper glass to...

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Abstract

The invention discloses vacuum glass consisting of upper glass and lower glass. The vacuum glass is characterized in that the welding periphery of the upper glass is provided with an edge sealing strip frame, and the welding periphery of the lower glass is provided with an edge sealing groove; and the upper and lower glass are welded together by glass solders in a vacuum edge sealing furnace, so that the vacuum glass is simpler and more convenient to manufacture, and a sealing effect is ensured by the embedding combination of the edge sealing strip frame and the edge sealing groove. A manufacturing method of the vacuum glass provided by the invention is simple in process, low in cost and high in production efficiency, can ensure reliable sealing connection and the good sealing effect, can be used for manufacturing vacuum glass without extraction openings in mass by virtue of a one-step method, and can be used for manufacturing not only common vacuum glass but also tempered vacuum glass.

Description

technical field [0001] The invention relates to the processing and manufacturing of vacuum glass, in particular to a method for making vacuum glass and its products. Background technique [0002] Vacuum glass is a new type of energy-saving and environmentally friendly product, which can be widely used in industrial and agricultural fields such as building doors and windows, glass curtain walls, solar products, agricultural greenhouses, refrigerators and refrigerators, and daily necessities for residents. Soundproofing and finishing materials. In the process of making vacuum glass, the structure and technology of edge sealing is the key technology to ensure that the periphery of vacuum glass is not deformed, does not produce excessive stress, does not leak air, and maintains the characteristics of tempered glass. In the patent CN94192667.2 "Method for Manufacturing Vacuum Glass Windows", the edge sealing structure is designed so that the upper glass is slightly smaller than ...

Claims

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Application Information

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IPC IPC(8): C03B23/24
CPCY02P40/57
Inventor 戴长虹
Owner 戴长虹
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