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Fabrication method of bamboo sounding material

The technology of a sounding material and manufacturing method is applied in the production of percussion bamboo musical instruments and the field of manufacturing sounding materials for bamboo musical instruments, which can solve the problems of inability to realize industrial technical parameter control, unsuitable sounding materials for bamboo musical instruments, lack of activity and toughness of plates, etc. problems, to achieve a denser and more compact internal structure, to ensure a balanced moisture content, and not easy to swell

Active Publication Date: 2013-02-06
赣州森泰竹木有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the bamboo fiber of this kind of board has been broken by high temperature, and the fiber holes have been blocked by glue and compacted. The board does not have activity and toughness. There will be dimensional deformation, surface cracking, warping, unevenness, etc.
[0005] The sound board used in the xylophone is made of wood materials with soft texture, wide pronunciation, low sound range and long reverberation, such as the marimba. Under the traditional technology, when making the sound board, each piece of wood material is Manual screening requires manual search and testing of wood materials suitable for each sound area, which is not suitable for industrial production, and its production process cannot achieve effective control of industrial technical parameters
[0006] Therefore, the bamboo materials made by ordinary carbonized bamboo technology and recombined bamboo technology are not suitable for use as the sounding materials of bamboo musical instruments, and the wood materials used in the traditional production of xylophone soundboards cannot reach the purpose of industrial production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] (1) Broken bamboo, choose bamboo material with a bamboo age of 4-6 years, and cut the bamboo material, and the length of the broken bamboo is 300mm. (2) Slicing: Slice the broken bamboo. The width of the bamboo slices is 18mm, and the width tolerance is controlled at ±1mm. (3) Coarse planing to leave green, the bamboo slices cut in the previous step are rough planed to leave green, the thickness of the bamboo slices is 6.5mm, the green retention rate is 25%, and the thickness tolerance is controlled at ±1mm. (4) Load the bamboo chips that have been rough planed and left green in the previous step into the heating kiln for layered stacking. Each layer is separated by a spacer. The spacer can be stainless steel square steel or rectangular steel. The spacer for each layer should be Uniformity, the spacers of each layer are aligned on the height of the stack, and the gaps separated by the spacers of each layer are uniform ventilation airways. (5) Raise the temperature. Gra...

Embodiment 2

[0048](1) Broken bamboo, choose bamboo material with a bamboo age of 4-6 years, and cut the bamboo material, and the length of the broken bamboo is 3000mm. (2) Slicing: Slice the broken bamboo. The width of the bamboo slices is 26mm, and the width tolerance is controlled at ±1mm. (3) Coarse planing to leave green, the bamboo slices cut in the previous step are rough planed to leave green, the thickness of the bamboo slices is 9.5mm, the green retention rate is 35%, and the thickness tolerance is controlled at ±1mm. (4) Load the bamboo chips that have been rough planed and left green in the previous step into the heating kiln for layered stacking. Each layer is separated by a spacer. The spacer can be stainless steel square steel or rectangular steel. The spacer for each layer should be Uniformity, the spacers of each layer are aligned on the height of the stack, and the gaps separated by the spacers of each layer are uniform ventilation airways. (5) Raise the temperature. Gra...

Embodiment 3

[0050] (1) Broken bamboo, choose bamboo material with a bamboo age of 4-6 years, and cut the bamboo material, the length of the broken bamboo is 700mm. (2) Slicing: Slice the broken bamboo. The width of the bamboo slices is 23mm, and the width tolerance is controlled at ±1mm. (3) Coarse planing to leave green, the bamboo slices cut in the previous step are rough planed to leave green, the thickness of the bamboo slices is 7.5mm, the green retention rate is 30%, and the thickness tolerance is controlled at ±1mm. (4) Load the bamboo chips that have been rough planed and left green in the previous step into the heating kiln for layered stacking. Each layer is separated by a spacer. The spacer can be stainless steel square steel or rectangular steel. The spacer for each layer should be Uniformity, the spacers of each layer are aligned on the height of the stack, and the gaps separated by the spacers of each layer are uniform ventilation airways. (5) Raise the temperature, gradual...

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PUM

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Abstract

The invention discloses a fabrication method of a bamboo sounding material, which comprises the following steps: (1) bamboo breaking, (2) splitting, (3) rough planing and green skin remaining, (4) kiln loading and stacking, (5) heating, (6) humidifying, (7) high-temperature pyrolysis, (8) humidity conditioning and cooling, (9) kiln discharge, and (10) balancing and curing. The fabrication method of the bamboo sounding material has the characteristics of reasonable process, high production efficiency, short production cycle, low energy consumption, no environmental pollution and high greenwood utilization ratio; the produced bamboo has the characteristics of stable product performance, higher density, high strength, high hardness, high toughness and stable moisture content; and the fabrication method is suitable for the bamboo instrument sounding material.

Description

technical field [0001] The invention relates to the technical field of bamboo material processing, in particular to the manufacture of sounding materials for bamboo musical instruments, which are suitable for making percussion bamboo musical instruments. Background technique [0002] The main parameters to measure the quality of bamboo musical instrument materials are tone, loudness and timbre. The quality of its performance mainly depends on the broad density, equilibrium moisture content, elastic modulus, compactness of bamboo internal structure and fiber pores of bamboo material. how much. [0003] Ordinary carbonized bamboo technology is a method to change the color of bamboo under high temperature and high humidity conditions. It destroys and removes the nutrients in bamboo, but it cannot destroy the water-absorbing hydroxyl functional groups in bamboo cells. Therefore, the carbonized bamboo chips The moisture content in the atmosphere is unstable, resulting in unstabl...

Claims

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Application Information

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IPC IPC(8): B27M1/08
Inventor 熊晓洪熊晓晶
Owner 赣州森泰竹木有限公司
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