Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp

A technology of LED bulb lamps and assembly lines, which is applied in the direction of assembly machines, metal processing equipment, manufacturing tools, etc., can solve the problems of inability to produce LED bulb lamps, automatic assembly processes and assembly actuators, etc., to improve the degree of automation and reliability, high degree of automation, and compact production line

Inactive Publication Date: 2013-01-30
SHANGHAI RADIO EQUIP RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Since LED bulb lamps and traditional energy-saving lamps have obvious differences in product structure and assembly process, their automatic assembly procedures and assembly actuators are also different, so they cannot be produced by automatic assembly lines for energy-saving lamps (or similar assembly lines). LED Bulb

Method used

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  • Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp
  • Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp
  • Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp

Examples

Experimental program
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Effect test

Embodiment

[0098] Taking the assembly of the 7-watt LED bulb lamp with E27 lamp holder as an example, the LED bulb lamp involves 7 parts, including: insulating sleeve, radiator, light source board, power board, connecting ring, lamp holder and lampshade, and its automatic assembly The craft is:

[0099] 1. The insulating sleeve feeding mechanism 40 provides the insulating sleeve, and the feeding mechanism 9 places the insulating sleeve on the tooling fixture 15 of the station turntable 8 to fix it;

[0100] 2. The radiator feeding mechanism 41 provides the radiator, and the radiator plug-in assembly mechanism 10 connects the radiator and the insulating sleeve through the bayonet;

[0101] 3. The glue-applying mechanism 11 coats the heat-conducting silicone grease on the top surface of the radiator, and the coating track is a circle;

[0102] 4. The light source board plug-in assembly mechanism 12 places the light source board on the top surface of the radiator;

[0103] 5. The locking sc...

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Abstract

The invention relates to a full-automatic flexible assembly line of a light emitting diode (LED) bulb lamp. The assembly line comprises a light source assembly workstation, a power supply assembly workstation, a lamp cover assembly workstation, an intermediate storage device, a terminal storage device, a supply device and a control system, and is provided with an assembly execution mechanism and an auxiliary execution mechanism, the assembly execution mechanism is used for inserting, clamping, gluing, locking a screw, punching a rivet and the like, the auxiliary execution mechanism is used for detecting the electrical property of a semi-finished product, feeding, blanking, turning a gesture and the like, the assembly line is a hybrid structure based on a station turntable, part transmission and station flow are realized by the station turntable, a conveying belt and a manipulator, and all parts are automatically fed. The assembly line is compact in structure and high in production rhythm, and has high reliability and flexibility, production efficiency is obviously improved, the manufacturing cost of a single piece is reduced, and the full-automatic flexible assembly line of the LED bulb lamp is realized.

Description

technical field [0001] The invention relates to a complete set of production equipment in the field of manufacturing technology, in particular to a fully automatic flexible assembly line for LED bulb lamps. Background technique [0002] Light-emitting diode lighting (LED lighting) is a new generation of energy-saving and environmentally friendly general-purpose high-power lighting technology. Under the same brightness conditions, the energy consumption of LED lamps is only 1 / 10 of incandescent lamps, 1 / 4 of energy-saving lamps, and does not contain harmful substances such as mercury and lead, and its service life can reach more than 100,000 hours. Recently, the global demand for energy saving and environmental protection has been increasing, which has greatly promoted the development and application of LED lighting technology. In my country, LED lighting products have been marketed on a large scale. [0003] LED bulb lamp is a typical LED lighting product, but its assembly...

Claims

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Application Information

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IPC IPC(8): B23P21/00
Inventor 魏臣隽赵立严鹏许清清顾虹袁静
Owner SHANGHAI RADIO EQUIP RES INST
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