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Alcohol group casting coating with both dry-wet indication function and sintering peeling function and production process thereof

A casting coating and production process technology, which is applied to casting molding equipment, coatings, casting molds, etc., can solve the problems of casting pores, easy peeling, slag inclusion, etc., achieve good anti-sticking sand performance, rich raw materials, and low production costs Effect

Inactive Publication Date: 2012-10-24
广东省铸力铸材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Ordinary casting alcohol-based coatings are usually ignited to dry and dehumidify and promote the hardening of the coating. However, it is impossible to directly identify whether it is completely dry after burning, and it is also impossible to directly determine whether the dried coating absorbs moisture after being placed for a period of time. determination
If the coating layer is not fully dried or becomes damp after drying, and it is used for casting production at this time, the coating is not strong enough due to moisture absorption, and it is easy to peel off. When casting molten iron, the casting will have serious defects such as pores, slag inclusions, and poor surface quality.

Method used

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  • Alcohol group casting coating with both dry-wet indication function and sintering peeling function and production process thereof
  • Alcohol group casting coating with both dry-wet indication function and sintering peeling function and production process thereof
  • Alcohol group casting coating with both dry-wet indication function and sintering peeling function and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The present invention takes refractory material, suspending agent, sintering agent, binding agent, indicator, industrial alcohol and Virahol as raw materials, and the percentage by mass of the present embodiment is:

[0042]

[0043] Main operation steps:

[0044] (1) Moisten the hectorite powder and attapulgite powder with an appropriate amount of water, then add industrial alcohol and isopropanol, and stir in a high-speed mixer for 20 minutes.

[0045] (2) Add quartz sand powder, high-alumina bauxite powder, mullite powder, and diatomaceous earth powder, and stir in a high-speed mixer for 30 minutes.

[0046] (3) Add phenolic resin, rosin (liquid), bromocresol green, and stir in a high-speed mixer for 15 minutes.

[0047] (4) Use a colloid mill to grind the material once and pack it.

[0048] Product quality inspection results:

[0049]

Embodiment 2

[0051] The present invention takes refractory material, suspending agent, sintering agent, binding agent, indicator, industrial alcohol and Virahol as raw materials, and the percentage by mass of the present embodiment is:

[0052]

[0053] The main operation steps are operated according to the main operation steps of Embodiment 1.

[0054] Product quality inspection results:

[0055]

Embodiment 3

[0057] The present invention takes refractory material, suspending agent, sintering agent, binding agent, indicator, industrial alcohol and Virahol as raw materials, and the percentage by mass of the present embodiment is:

[0058]

[0059] The main operation steps are operated according to the main operation steps of Embodiment 1.

[0060] Product quality inspection results:

[0061]

[0062] In the present invention, when the paint is completely dried after ignition and combustion, the surface of the coating will show light yellow; if the paint is not completely burnt and dried, it will show green sky blue at the place where the paint is not completely burnt and dried, and the darker the color, the less dry; when the paint is ignited After burning and drying, put it for a period of time, the surface of the paint will be damp, and it will show green sky blue at the damp place, and the darker the color, the more damp it will be, and light yellow will appear at the place ...

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Abstract

The invention discloses and provides alcohol group casting coating with a dry-wet indication function and a sintering peeling function and a production process of the alcohol group casting coating. The fireproofing material of the coating comprises the following materials by weight: 40-50% of mullite powder, 30-40% of high bauxite powder, 20-30% of quartz sand powder; and the fireproof material comprises other materials by weight: suspending agent: 1-3% of hectorite powders and 1-3% of palygorskite powders; 5-10% of agglutinant; binding agent: 1-2% of thermoplastic phenol resins and 0.5-1.5% of rosins; 0.1-0.5% of bromocresol green indicator, 30-40% of industrial alcohol; and 10-20% of isopropyl alcohol. The production process of the alcohol group casting coating with the dry-wet indication function and the sintering peeling function is simple and convenient to operate; and the raw materials are abundant and the production cost is low. The alcohol group casting coating with the dry-wet indication function and the sintering peeling function and the production process of the alcohol group casting coating are suitable for the technical field of casting materials.

Description

technical field [0001] The invention relates to an alcohol-based casting coating with both dry and wet indicating functions and sintering peeling functions and a production process thereof. Background technique [0002] In foundry production, sand casting accounts for about 70% of the total castings, and sand casting coatings can significantly improve the surface finish of castings and prevent castings from sticking to sand, so they are widely used. [0003] At present, the coatings used in sand casting are still based on alcohol-based coatings. The advantages of alcohol-based casting coatings are: 1. Good coating strength can be formed by brushing and igniting; 2. Easy to use and short production cycle. Ordinary casting alcohol-based coatings are usually ignited to dry and dehumidify and promote the hardening of the coating. However, it is impossible to directly identify whether it is completely dry after burning, and it is also impossible to directly determine whether the...

Claims

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Application Information

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IPC IPC(8): B22C3/00
Inventor 谢树忠刘春晶李方义
Owner 广东省铸力铸材科技有限公司
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