Method for preparing inorganic refractory fiber product from thermal-state pulverized fuel ash or slag

A technology of inorganic refractory fiber and fly ash, applied in manufacturing tools, glass manufacturing equipment, etc., can solve the problems of increased production cost of high-temperature refractory fiber products, difficult production to meet demand, and restricted demand, so as to reduce raw material procurement and transportation costs , low cost of local use, and the effect of reducing environmental pollution

Inactive Publication Date: 2012-07-04
SHANXI INT ELECTRIC POWER TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the continuous development of the global economy, the demand for refractory fibers has increased year by year, and the application fields have continued to increase. The existing production has been difficult to meet the growth of demand.
But at the same time, the prices of raw materials such as alumina powder and silica powder are rising day by day, which greatly increases the production cost of high-temperature refractory fiber products and restricts market demand.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] (1) All fly ash is used as raw material. The main components and contents of fly ash are: Al2O3: 33% -36%, SiO2: 43% - 50%, CaO: 5% -10%.

[0028] Directly connect the propeller pipeline from the standby slag removal channel. Multiple propellers can be installed in the pipeline according to the specific situation, which can be climbed, turned or placed in the trench. All pipelines must be made of stainless steel and external insulation measures should be taken . The propeller selects the tubular screw conveyor suitable for muck transportation.

[0029] (2) Raw material melting: Connect the spare slag outlet of the existing boiler to the propeller, and transport the hot slag directly to the resistance melting furnace through a fully sealed pipeline. The resistance furnace uses a three-phase molybdenum electrode as a heating element. After the molten material is heated and melted, it conducts to form a circuit and forms a molten pool of a certain size. After the melting...

Embodiment 2

[0037] (1) All use slag as raw material. The main components and contents of slag are: Al2O3: 30% -33%, SiO2: 50% - 53%, CaO: 3% -5.5%.

[0038] (2) Raw material melting: The resistance furnace uses three-phase molybdenum electrodes as the heating element, and the molten material is heated and melted to form a circuit, and the resistance of the molten material itself is used to continue heating and melting the raw material to form a melt of suitable size suitable for high-temperature melt discharge. pool.

[0039] (3) When the molten pool is discharged, the molten pool is discharged from the hole in the middle of the tungsten or molybdenum nozzle at the bottom of the furnace to form a liquid stream, which flows out by the gravity of the stream itself.

[0040] (4) Cotton collection: The conveying net plate of the cotton collector is cleaned with a dry brush. The cotton collecting machine can run at an adjustable speed, and the cotton felt with a certain thickness and uniform...

Embodiment 3

[0046] (1) Mix half of fly ash and slag as raw material. The main components after mixing hot slag and fly ash are: Al2O3: 30% -35%, SiO2: 45% - 50%, CaO: 5% -10%, and the acidity coefficient of the material is 4.75.

[0047] (2) Raw material melting: The hot slag is directly transported to the resistance melting furnace through a fully sealed pipeline. The resistance furnace uses a three-phase molybdenum electrode as a heating element. After the molten material is heated and melted, it is conducted to form a circuit, and the raw material is continuously heated and melted to form a molten pool with a suitable size for high-temperature melt discharge.

[0048] (3) When the molten pool is discharged, the molten pool is discharged from the hole in the middle of the tungsten or molybdenum nozzle at the bottom of the furnace to form a liquid stream, which flows out by the gravity of the stream itself.

[0049] (4) Cotton collection: The conveying net plate of the cotton collector ...

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PUM

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Abstract

The invention discloses a method for preparing an inorganic refractory fiber product from thermal-state pulverized fuel ash or slag, and aims to lower production cost and lower environmental pollution. The method comprises the following steps of: connecting a propeller and a fully-sealed pipeline to a spare slag-discharging port of a utility boiler, and directly conveying thermal-state slag and fly ash to a resistance furnace; heating a molten material to form a molten pool suitable for draining a high-temperature melt; draining molten pool melt from a pore in the middle of a tungsten or molybdenum flow port at the bottom of the boiler to form stream; making the stream flow onto a spinning roller rotating at a high speed, and spinning into fibers under the action of centrifugal force; uniformly spraying a bonding agent into the fibers, uniformly paving the fibers containing the bonding agent to form a cotton quilt, conveying to a cotton receiving position on a cotton collector through a transmission belt, and uniformly settling on the cotton collecting screen belt to form a blanket; conveying to a curing system on a pressurizing felt coiling machine through a cotton collecting machine; heating the fibers with a microwave drying furnace; forcedly cooling to 0-20 DEG C with circulating water; and cutting, screening a finished product, laminating, packing and recovering scrap edges.

Description

technical field [0001] The invention relates to a method for manufacturing inorganic refractory fiber products by using fly ash. Background technique [0002] The existing refractory fibers in the domestic and foreign markets are basically divided into two categories: namely, low-temperature products represented by rock wool, slag wool, and glass wool fibers made of ordinary rock, slag, and glass as the main raw materials, and their refractory temperature is below 700°C; And high-temperature products represented by alumina powder, silica powder, high-aluminum content coal gangue and burnt gemstones as the main raw materials of aluminum silicate fiber, the refractory temperature of which is above 900 °C. At present, low-temperature products such as rock wool are mainly used in general industrial insulation and building fireproof insulation places; in recent years, more and more have entered the construction field, mainly used in ordinary residences, commercial buildings, publ...

Claims

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Application Information

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IPC IPC(8): C03B37/005
Inventor 高中茂董钰
Owner SHANXI INT ELECTRIC POWER TECH
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