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Production method for light sleeper made of microcrystal material

A technology of microcrystalline materials and production methods, applied in glass production and other directions, to achieve the effects of high production efficiency, low energy consumption, and natural resource conservation

Inactive Publication Date: 2012-06-27
淄博钰晶新型材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Advantages of wooden sleepers: easy processing, transportation, laying, maintenance and repair, good elasticity, can buffer the dynamic impact of trains, simple connection with rails, good insulation; disadvantages: consume a lot of high-quality wood, high price, easy to corrode and wear , short service life, uneven strength and elasticity
Advantages of concrete sleepers: large longitudinal and lateral resistance, high rigidity, smooth rail bottom deflection, small dynamic slope, high elastic cushion to ensure uniform track elasticity, long service life, reduce maintenance costs, and save wood; Disadvantages: irregularities , the additional power of the track increases, and the requirements for the elasticity of the components under the track are higher
[0008]2. Current status of Yellow River sediment
In the lower reaches of Shandong, Henan and other sandy rivers, the sediment deposition in the middle and lower reaches of the river reduces the flood discharge capacity of the river, and it is necessary to continuously increase the height of the flood control embankment, which greatly increases the cost of the flood control project.

Method used

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  • Production method for light sleeper made of microcrystal material
  • Production method for light sleeper made of microcrystal material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into molten glass at a temperature of 1520°C, then quench them into granules below 6mm, dry them with drying equipment, and directly crush them into powders with a fineness of 40 mesh Then send it into the mixing equipment, and add a certain amount of foaming agent, mix evenly, weigh and install the mold, put it into the crystallization kiln and heat it to 1020°C for controlled microcrystallization and foaming heat treatment, crystallization Foaming and heat preservation time is 20 minutes, then direct annealing and slow cooling, cooling to 150°C for 13 hours, demoulding, grinding and polishing after exiting the kiln, and light green-brown microcrystalline material light-weight sleeper after passing the test.

[0049] Embodiment two

[0050] Yellow River Sediment 60% Calcite Powder 25.6% Alumina 0.2%

[0051] Barium Carbonate 4.9% Sodium Carbonate 7.5% Borax 1.6%

Embodiment 2

[0053] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into molten glass at a temperature of 1500°C, then quench them into granules below 6mm, dry them with a drying equipment, and directly crush them into powders with a fineness of 80 mesh Then send it into the mixing equipment, and add a certain amount of foaming agent, mix evenly, weigh and install the mold, put it into the crystallization kiln and heat it to 980°C for controlled microcrystallization and foaming heat treatment, crystallization Foaming and holding time for 30 minutes, then direct annealing and slow cooling, cooling to 180°C for 12 hours, demoulding, grinding and polishing after exiting the kiln, and passing the test to obtain a light-weight sleeper made of dark cyan-brown microcrystalline material.

[0054] Embodiment Three

[0055] Yellow River sediment 71% Calcite powder 21.2% Alumina 0.0%

[0056] Barium Carbonate 2.0% Sodium Carbonate 4.4% Borax 1.5...

Embodiment 3

[0058] Mix the above raw materials together and mix evenly, put them into the melting furnace and melt them into molten glass at a temperature of 1450°C, then quench them into granules below 6mm, dry them with a drying equipment, and directly crush them into powders with a fineness of 150 mesh Then send it into the mixing equipment, and add a certain amount of foaming agent, mix evenly, weigh and install the mold, put it into the crystallization kiln and heat it to 880°C for controlled microcrystallization heat treatment, and the crystallization holding time is 40 Minutes, then direct annealing and slow cooling, cooling to 160°C for 11 hours, demoulding, grinding and polishing after leaving the kiln, and passing the test to obtain a light-weight sleeper made of dark brown microcrystalline material.

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Abstract

The invention relates to a production method for a light sleeper made of a microcrystal material. Resourceful sediment in the yellow river is used as a major raw material, and auxiliary raw materials mainly include calcium stone powder, industrial barium carbonate, industrial soda ash, industrial borax, commercial alumina, zinc oxide, a clarifying agent and the like. The light sleeper made of the microcrystal material has the advantages that the light sleeper has good physical and chemical performance, light weight and high strength and is environment-friendly, a production technology process of the light sleeper is suitable for industrial production lines, the raw materials are rich, cost is low, production efficiency is high, energy is saved, and resource is effectively and comprehensively used.

Description

Technical field: [0001] The light-weight sleeper of microcrystalline material in the present invention is a silicate product, belongs to the products of the silicate industry, and particularly relates to a production method of light-weight sleeper of microcrystalline material. Background technique: [0002] 1. Status of sleepers [0003] Sleepers are load-bearing objects, and are materials used for laying railways, special track running equipment and bearing equipment bedding. Its function: withstand the pressure from all directions of the rail, and spread it elastically on the ballast bed, effectively maintaining the geometric shape of the track, especially the gauge and direction. Requirements for sleepers: have the necessary firmness, elasticity and durability, and can facilitate the fixing of rails, and have the ability to resist longitudinal and lateral displacement. [0004] Sleeper classification: wooden sleepers, reinforced concrete sleepers, steel sleepers, c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C10/04C03B32/02
CPCY02P40/57
Inventor 赵保华邹辞阳赵玉岭梁东成
Owner 淄博钰晶新型材料科技有限公司
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