Surface laser cladding method of hydraulic support post and jack

A technology of hydraulic support column and laser cladding, which is applied in laser welding equipment, coating, metal material coating process, etc., can solve the problems of column performance failure, social harm, and electroplating layer is easy to fall off, etc., and achieves small distortion and deformation , heat-affected zone is small, the effect of improving hardness

Inactive Publication Date: 2011-01-12
中煤邯郸煤矿机械有限责任公司
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AI Technical Summary

Problems solved by technology

The disadvantages of the electroplating process are: 1) Most electroplating equipment has serious environmental pollution and great social harm; 2) This process is a special process, which requires high thickness and porosity of the coating; 3) The electroplating layer is easy to fall off, causing The performance of the pillar is invalid, and the anti-corrosion effect is not ideal
Therefore, the application of the existing electroplating process to treat the surface of the base part can no longer meet the higher requirements of corrosion resistance and wear resistance.

Method used

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Experimental program
Comparison scheme
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Embodiment Construction

[0026] A surface laser cladding method for hydraulic support columns and jacks, characterized in that it includes the following process steps performed in sequence:

[0027] Process the surface of the column and jack to be clad → feed the mixed gas (argon, nitrogen, carbon dioxide) into the laser generator → power on the laser generator → generate the laser beam from the laser generator → reflect the laser beam by 3 reflectors → send the laser beam to the powder feeder Powder→focusing with focusing mirror→metal powder cladding on the surface of the column and jack→processing the surface of the column and jack→finished product;

[0028] In the step of processing the surface of the column to be clad and the jack, a numerically controlled lathe is used to turn and process the surface of the column and the jack;

[0029] The laser generator adopts the CO of model GS-TEL-6000 2 Laser generator, its working conditions are as follows:

[0030] Rated power: 6KW;

[0031] Voltage: D...

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PUM

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Abstract

The invention relates to a surface laser cladding method of a hydraulic support post and a jack, which is characterized by comprising the following technology steps: 1, processing the surfaces of the post and the jack which are to be cladded; 2, feeding mixed gas (argon, nitrogen and carbon dioxide) to a laser generator; 3, electrifying the laser generator; 4, generating laser beam from the laser generator; 5,reflecting the laser beam by three mirrors; 6, feeding powder through a powder feeding machine; 7, focusing with a focus lens; 8, cladding metal powder on the surfaces of the post and the jack; 9, processing the surfaces of the post and the jack; and 10, obtaining the finished product. The invention has the advantages that the method has low dilution rate and small heat affected zone; the distortion of the cladding piece is smaller after forming metallurgy combination with a cardinal plane, and an automatic cladding process is easy to be achieved; and the method can greatly improve wear-resistant, corrosion-resistant, heat-resistant and antioxidant properties of base material surface, thereby meeting the requirements of the specific properties of the base material surface and saving abundant valuable elements as well as reducing pollution on environment.

Description

technical field [0001] The invention relates to a laser cladding method on the surface of a base material, in particular to a laser cladding method on the surface of a hydraulic support column and a jack. Background technique [0002] With the continuous expansion of coal mine production, the demand for hydraulic support for mine support is also increasing, and the surface treatment of the important components of the hydraulic support, the column and the jack, has been chrome-plated for decades. . The disadvantages of the electroplating process are: 1) Most electroplating equipment has serious environmental pollution and great social harm; 2) This process is a special process, which requires high thickness and porosity of the coating; 3) The electroplating layer is easy to fall off, causing The performance of the pillar is invalid, and the anti-corrosion effect is not ideal. Therefore, applying the existing electroplating process to treat the surface of the substrate can n...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10B23K26/34B23K26/14
Inventor 张晓峰李玉岭籍炜李春英李利军
Owner 中煤邯郸煤矿机械有限责任公司
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