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Electrochemical metallographic etching method universal for nickel-based alloys

A metallographic etching, nickel-based alloy technology, applied in the preparation of test samples, etc., can solve the problems of poor metallographic clarity, difficult to distinguish metallographic structure, difficult to control the etching time, etc., to achieve clear grains. , The effect of smooth surface and clear grain boundaries

Inactive Publication Date: 2010-02-24
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for nickel-based alloys that are etched by chemical methods, the metallographic phase is often difficult to control because the etching time is difficult to control, resulting in poor clarity of the obtained metallographic phase, and the obtained metallographic structure is difficult to distinguish; electrochemical etching of nickel-based alloys Few studies have been reported in this field, so there are a lot of gaps to be filled in this field

Method used

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  • Electrochemical metallographic etching method universal for nickel-based alloys
  • Electrochemical metallographic etching method universal for nickel-based alloys
  • Electrochemical metallographic etching method universal for nickel-based alloys

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Example 1: Sampling on the outer surface of the G-3 alloy oil pipe, and performing an electrochemical corrosion metallographic experiment on it

[0017] 1. Use the electric spark cutting method to cut an area of ​​1x1cm on the outer surface of the G-3 oil pipe in the direction parallel to the axis 2 , a square sample with a thickness of 2mm.

[0018] 2. Weld wires on the back of the sample, and then use ethylenediamine-epoxy resin as the insert material to inlay the sample. A cylindrical sample with a radius of 20 mm was prepared by packaging.

[0019] 3. Grind the sample step by step with water sandpaper until the surface is smooth, and use mechanical polishing to remove the grinding marks left by fine grinding on the grinding surface of the metallographic sample to become a smooth and flawless mirror surface.

[0020] 4. The metallographic etching solution adopts the formula involved in the present invention: 65% phosphoric acid, 15% sulfuric acid, 15% chromic acid,...

Embodiment 2

[0022] Embodiment 2: Sampling on the inner surface of the G-3 alloy oil pipe, and carrying out electrochemical corrosion metallographic experiment on it

[0023] 1. Use the electric spark cutting method to cut an area of ​​1x1cm on the inner surface of the G-3 oil pipe in the direction parallel to the axis 2 , a square sample with a thickness of 2mm.

[0024] 2. Weld wires on the back of the sample, and then use ethylenediamine-epoxy resin as the insert material to inlay the sample. A cylindrical sample with a radius of 20 mm was prepared by packaging.

[0025] 3. Grind the sample step by step with water sandpaper until the surface is smooth, and use mechanical polishing to remove the grinding marks left by fine grinding on the grinding surface of the metallographic sample to become a smooth and flawless mirror surface.

[0026] 4. The metallographic etching solution adopts the formula involved in the present invention: 84% phosphoric acid, 5% sulfuric acid, 8% chromic acid,...

Embodiment 3

[0028] Embodiment 3: Sampling on the outer surface of the Incoloy 825 alloy oil pipe, adopting the present invention to carry out the electrochemical method etching metallographic experiment on it

[0029] 1. Cut out a square sample with an area of ​​1x1cm2 and a thickness of 2mm in the direction parallel to the axis of the outer surface of the Incoloy 825 tubing by EDM.

[0030] 2. Weld wires on the back of the sample, and then use ethylenediamine-epoxy resin as the insert material to inlay the sample. A cylindrical sample with a radius of 20 mm was prepared by packaging.

[0031] 3. Grind the sample step by step with water sandpaper until the surface is smooth, and use mechanical polishing to remove the grinding marks left by fine grinding on the grinding surface of the metallographic sample to become a smooth and flawless mirror surface.

[0032] 4. The metallographic etching solution adopts the formula involved in the present invention: 65% phosphoric acid, 5% sulfuric ac...

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Abstract

The invention discloses an electrochemical metallographic etching method universal for nickel-based alloys and relates to the electrochemical etching of the metallographic structure of a metal material. The method adopts the electrochemical metallographic etching method and takes an etching solution as a conducting medium, a metallographic specimen to be observed as an anode and a platinum electrode as cathode; the etching-control conditions comprise: the constant etching voltage: 2V / cm<2>-8Vcm<2>, the etching time: 1min-5min, the etching solution thereof contains in percentage by weight, 65%-85% of phosphoric acid, 5%-15% of sulfuric acid, 8%-15% of chromic acid and 3%-8% of glycerol, the prepared high-temperature corrosion-proof nickel-based alloys such as G-3, 825, X750 and the like have flat surface of metallograph, clear crystal boundary and clear crystal grain. Compared with chemical etching method, the electrochemical metallographic etching method has easily-controlled experimental conditions, good experimental repeatability and high experimental efficiency and is suitable for Ni-Fe-Cr alloys.

Description

technical field [0001] The invention relates to an electrochemical etching method related to the metallographic structure of metal materials. Background technique [0002] During electrochemical etching, the processed sample is used as an anode, and a certain voltage is applied between the cathode and anode, the anode sample dissolves, and the grains and grain boundaries are exposed, so that a picture of the metallographic structure can be obtained . The recognized mechanism is to form a polarized film on the surface of the metal anode, so that metal ions diffuse through this film, and the current density of the microscopic and macroscopic bumps on the surface or the high points of the roughness and the burr area on the surface is higher than that of the surface. The remaining part is larger and dissolves at a faster speed, so as to achieve the purpose of leveling and deburring. By controlling the experimental conditions such as polishing time, experimental temperature and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N1/32
Inventor 高克玮姚远王志新
Owner UNIV OF SCI & TECH BEIJING
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