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Plating aluminium welding wire for carbon dioxide arc welding and preparation method thereof

A technology of gas shielded welding and carbon dioxide, applied in welding equipment, welding media, manufacturing tools, etc., can solve problems such as welding quality decline, uneven powder, spatter, etc., and achieve deoxidation performance, wire feeding performance, and drawing performance. Improved effect

Inactive Publication Date: 2010-01-27
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) The copper plating layer is softer than the surface of the welding wire. Due to the friction between the welding wire and the welding tip, the copper plating is inevitably peeled off from the surface of the welding wire, thus making the welding unstable
[0004] (2) The melting point of copper is low, and it is easy to evaporate under the ultra-high temperature of the welding process, resulting in a large amount of smoke
[0005] (3) During the welding process, due to the friction between the welding wire and the welding tip, the copper powder falls off the surface of the welding wire and accumulates on the welding tip, which will cause the welding tip to be blocked, resulting in unstable welding and a large amount of spatter
[0006] (4) Copper plating on the surface of welding wire will produce a large amount of waste liquid, causing environmental pollution
Chinese patent "A Welding Wire for Gas Shielded Welding" (Application No. 200320129174.5, date of authorized announcement on December 29, 2004) discloses a wire with longitudinal grooves or small pits on the surface of the wire, and an activator arranged in the longitudinal direction. In grooves or small pits, at this time, the activator is unevenly distributed on the surface of the wire, resulting in instability of the welding process and a decrease in welding quality
[0008] The above wires have been modified to non-copper-coated wires, but do not meet all the required properties of the wire
In particular, in the case where the surface of the wire is coated with fine powder in order to improve the performance of the non-copper-coated wire, the powder coated on the surface of the wire inevitably causes the generation of smoke
Moreover, since it is difficult to control the coated powder at an appropriate level, the powder coated on the wire surface is not uniform, thereby increasing the amount of spatter

Method used

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  • Plating aluminium welding wire for carbon dioxide arc welding and preparation method thereof
  • Plating aluminium welding wire for carbon dioxide arc welding and preparation method thereof
  • Plating aluminium welding wire for carbon dioxide arc welding and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] (1) Peel off the shell and remove the rust from the wire rod, the raw material of the welding wire, dip it in a borate coating, dry it, and after the first drawing, reduce the diameter of the wire rod to 3.5mm, and take up the wire;

[0033] (2) The wire rod after step (1) is processed to carry out hot alkali washing and degreasing, and successively through the activation tank and the preheating furnace, wherein in the activation tank, there are potassium fluoride aqueous solution of 6% by mass fraction and 4% by mass fraction A flux consisting of sodium chloride aqueous solution, the drying temperature of the preheating furnace is 300 °C;

[0034] (3) Dip the wire rod dried in step (2) into the aluminum-plating solution for hot-dip plating, wherein the aluminum-plating solution is composed of 30g aluminum, 40g magnesium and 30g titanium, the hot-dip temperature is 720°C, and the dip-coating The time is 3s;

[0035] (4) Draw the hot-dipped wire rod for the second time ...

Embodiment 2

[0037] (1) Peel off the shell and remove rust from the wire rod, the raw material of the welding wire, dip it in a borate coating, and dry it. After the first drawing, the diameter of the wire rod is reduced to 2.8mm, and the wire is taken up;

[0038] (2) The wire rod after step (1) is processed to carry out hot alkali washing and degreasing, and successively through the activation tank and the preheating furnace, wherein in the activation tank, there are potassium fluoride aqueous solution of 6% by mass fraction and 4% by mass fraction A flux consisting of sodium chloride aqueous solution, the drying temperature of the preheating furnace is 500°C;

[0039] (3) Dip the wire rod dried in step (2) into the aluminum plating solution for hot-dip plating, wherein the aluminum-plating solution is composed of 60g aluminum, 10g magnesium and 30g titanium, the hot-dip temperature is 650°C, and the immersion plating time is 20s;

[0040] (4) Draw the hot-dipped wire rod for the second...

Embodiment 3

[0042] (1) Peel off the shell and remove rust from the wire rod, the raw material of the welding wire, dip it in a borate coating, dry it, and after the first drawing, reduce the diameter of the wire rod to 3.0mm, and take up the wire;

[0043] (2) The wire rod after the step (1) is processed is carried out hot alkali washing and degreasing, and is processed through activation tank and preheating furnace successively, wherein is provided with potassium fluoride aqueous solution by mass fraction 6% and mass fraction 4 in the activation tank % sodium chloride aqueous solution, the drying temperature of the preheating furnace is 400°C;

[0044] (3) Dip the wire rod dried in step (2) into the aluminum plating solution for hot-dip plating, wherein the aluminum-plating solution is composed of 60g aluminum, 20g magnesium and 20g titanium, the hot-dip temperature is 680°C, and the immersion plating time is 5s;

[0045](4) Draw the hot-dipped wire rod for the second time to a diameter...

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Abstract

The invention discloses a plating aluminium welding wire for a carbon dioxide arc welding and a preparation method thereof; a magnesium titanium alloy layer is plated on the surface of the welding wire by a hot-dipping method. As the surface plating layer of the prepared welding wire contains metal elements such as aluminium, magnesium, titanium and the like, the welding wire can reduce splash and increases the welding quality in the premise of ensuring the electrical conductivity; in the preparation method, the hot-dipping method is adopted for cladding material and can avoid the pollution brought by about the traditional coppering technique.

Description

technical field [0001] The invention relates to a welding wire for carbon dioxide gas shielded welding and a preparation method thereof, more specifically, to a welding wire without copper plating on the surface of the welding wire and a preparation method thereof. Background technique [0002] With the introduction of automatic welding systems, welding wires for CO2 gas shielded arc welding have been widely used in many fields, such as steel structures, automobiles, ships and buildings. For welding wires for CO2 gas shielded arc welding, so-called copper-coated solid wires are usually used, in which copper is plated on the surface of the wire. The following problems exist in the use and preparation of copper-plated welding wire: [0003] (1) The copper plating layer is softer than the surface of the welding wire. Due to the friction between the welding wire and the welding tip, the copper plating is inevitably peeled off from the surface of the welding wire, thus making th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/22B23K35/40
Inventor 王惜宝石立波户志国
Owner TIANJIN UNIV
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