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Process based on molten-salt growth method for metallizing surface of ceramic base composite material member

A composite material component and surface metal technology, which is applied in the field of surface metallization of ceramic matrix composite material components, can solve the problems of composite material mechanical properties decline, uneven deposition thickness, complex surface properties, etc., and achieve fast preparation speed and high bonding strength , the effect of high binding strength

Inactive Publication Date: 2009-12-16
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among these methods, the Mo-Mn method uses the generated glass to connect metal and ceramics to achieve surface metallization, but this cannot meet the high-temperature performance requirements of the metallization layer; the sputtering method has a slow deposition rate and is not suitable for complex shapes. Surface metallization of ceramic matrix composite components; the ion plating process is complex and requires a high degree of vacuum, and for more complex components, the deposition thickness on different surfaces is different; sputtering and ion plating processes lead to metallization due to their physical deposition properties The layer and the substrate do not form a strong chemical bond, so the connection strength between the metallized layer and the substrate is also low; the prominent process problem of chemical vapor deposition is that the deposition temperature is high, the mechanical properties of the composite material after deposition may decrease, and at the same time, diffusion heat treatment is required after deposition To improve the connection strength between the deposited metal layer and the substrate
[0004] The surface metallization of ceramic matrix composites faces three problems: 1. It is difficult for ceramic matrix composites to form bonds directly with metals
2. The thermal expansion coefficients of ceramic materials and metal materials do not match
The thermal expansion coefficient of ceramic matrix composites is generally small, which is quite different from that of metals, which is prone to thermal stress and reduces the bonding strength between the metallized layer and ceramic matrix composites.
3. The complex surface properties of ceramic matrix composites make it difficult to completely cover the metallized layer
For example, C produced by precursor impregnation pyrolysis (PIP) process f There are a certain number of pores of different sizes on the surface of SiC ceramic matrix composites. If metallization cannot be realized on the inner surface of the pores, it is easy to leave oxidation channels, thereby reducing the high temperature performance of the material.

Method used

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  • Process based on molten-salt growth method for metallizing surface of ceramic base composite material member
  • Process based on molten-salt growth method for metallizing surface of ceramic base composite material member

Examples

Experimental program
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Embodiment 1

[0021] Example 1: C f / Ti metallization on the surface of SiC composites

[0022] The metallization process of the composite material in this embodiment is as follows:

[0023] 1. Prepare molten salt raw materials of the following quality: NaCl 340g, KCl 430g, K 2 TiF 6 330g and Ti powder 200g;

[0024] 2. Mix the molten salt raw materials prepared above evenly, place them in the crucible boiler, and then put C f The surface of the / SiC composite component is cleaned, dried and embedded in molten salt mixed raw materials. Under the protection of Ar gas atmosphere, the temperature is raised to 1000 °C at a rate of 10 °C / min, and after holding for 5 hours, it is cooled to room temperature with the furnace;

[0025] 3. Replace the above C f / SiC composite components were taken out, washed repeatedly in water, then ultrasonically cleaned with ethanol for 15 min, taken out and dried to obtain Ti-metallized C f / SiC composite components.

[0026] C after metallization of the ...

Embodiment 2

[0027] Example 2: C f Zr Metallization on the Surface of SiC Composites

[0028] The metallization process of the composite material in this embodiment is as follows:

[0029] 1. Prepare molten salt raw materials of the following quality: NaCl 400g, KCl 500g, K 2 ZrF 6 385g and Zr powder 370g;

[0030] 2. Mix the molten salt raw materials prepared above evenly, place them in the crucible boiler, and then put C f The surface of the / SiC composite component is cleaned, dried and embedded in molten salt mixed raw materials. Under the protection of Ar gas atmosphere, the temperature is raised to 1100 °C at a rate of 10 °C / min, kept for 3 hours, and then cooled to room temperature with the furnace;

[0031] 3. Replace the above C f / SiC composite components were taken out, washed repeatedly in water, then ultrasonically cleaned with ethanol for 15 min, taken out and dried to obtain Zr-metallized C f / SiC composite components.

[0032] C after metallizing the above surface Zr...

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Abstract

The invention discloses a process based on the molten-salt growth method for metallizing the surface of a ceramic base composite material member, including the following steps: firstly, a molten salt mixed raw material is arranged in a fixed container; secondly, the ceramic base composite material member of which the surface is cleaned is embedded in the molten salt mixed raw material, temperature is raised to 800 to 1200 DEG C under inert atmosphere, and after the temperature is preserved for 1 to 5 hours the ceramic base composite material member is cooled to room temperature along with the furnace; and finally, the ceramic base composite material member is taken out, and the surface thereof is repeatedly cleaned and dried, thereby obtaining the ceramic base composite material member with the metallized surface. The technological process of the invention has the advantages of high preparation speed and efficiency, simple and easily executed operation and high bonding strength between an obtained metallized layer and the ceramic base composite material, thereby meeting the requirement on metallizing the ceramic base composite material member.

Description

technical field [0001] The invention relates to a method for processing the surface of a ceramic matrix composite material component, in particular to a method for metallizing the surface of a ceramic matrix composite material component. Background technique [0002] Realizing the surface metallization of ceramic matrix composites changes the physical and chemical properties of the surface and improves the wettability between ceramic matrix composites and metals, which plays a very important role in the application fields of ceramic matrix composites and metal sealing or connection. [0003] Ceramic matrix composites can be divided into particle-reinforced, whisker-reinforced, and fiber-reinforced according to the properties of the reinforcing phase. They have high specific strength, high specific stiffness, high temperature resistance, oxidation resistance, and erosion resistance. They are mainly used in aerospace , aviation, nuclear energy, transportation and other importa...

Claims

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Application Information

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IPC IPC(8): C04B41/88
Inventor 堵永国张为军梁赤勇郑晓慧
Owner NAT UNIV OF DEFENSE TECH
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