Coke cleaning system and method for plasma cracking reactor

A pyrolysis reactor and plasma technology, applied in chemical instruments and methods, combustion methods, chemical/physical/physicochemical processes of energy application, etc., can solve problems such as blockage of reactors, hidden safety hazards, shutdown and maintenance, etc., to achieve Keep unblocked, short action time, and ensure the effect of safe production

Inactive Publication Date: 2009-07-22
INST OF MECHANICS - CHINESE ACAD OF SCI
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the process of plasma cracking coal, the temperature in the reaction furnace is high, and the fixed carbon and ash in the coal will be gasified or in a molten state, which is easy to adhere to the furnace wall to form a very strong coke, that is, coking occurs. The reaction furnace will be blocked within an hour, resulting in production interruption and shutdown for maintenance. Therefore, the technology of plasma cracking coal to acetylene in the world is still in the pilot test stage, and there are no reports of large-scale industrialized devices being put into operation.
In the process of plasma coal cracking to acetylene, the problem of coking on the inner wall of the reactor has always been a major problem hindering the further development of this process, which in turn has hindered the pace of its industrialization
In the early 1990s, foreign countries successively developed the technology of using oxygen plasma jet to remove hard carbon deposition on the wall of plasma reactor, the technology of coke removal technology in plasma pyrolysis reactor and the technology of gas pulse cleaning technology, but these technologies may have potential safety hazards And it is easy to damage the lining material, or it will destroy the atmosphere of the reactor, reduce the yield of acetylene, or the problem of coking in the reactor is not fundamentally solved due to factors such as too low coke cleaning energy and poor coke cleaning effect
Domestic scientific research institutions have proposed ways to eliminate coking from different angles, but have not given specific solutions to the problem

Method used

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  • Coke cleaning system and method for plasma cracking reactor
  • Coke cleaning system and method for plasma cracking reactor
  • Coke cleaning system and method for plasma cracking reactor

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Embodiment Construction

[0019] Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

[0020] Such as figure 1 As shown, the embodiment of the present invention provides a coke cleaning system for a plasma cracking reactor, which includes: a combustible gas pipeline 1, a solenoid valve 2, a regulating valve 3, and a flow meter 5 in order to form a combustible gas flow measurement and control pipeline Combustible gas pipeline 1, solenoid valve 2, regulating valve 4, and flowmeter 6 form a secondary combustible gas flow measurement and control pipeline in turn, and oxygen pipeline 7, solenoid valve 8, regulating valve 9, and flowmeter 10 form an oxygen flow measurement and control pipe in turn The pre-combustion chamber 11 is provided with a cut-off valve 12 and an igniter 13, which are directly connected to the fast combustion chamber 14. The cut-off valve 12 is a fast electric ball valve or a pneumatic ball valve, and the secondar...

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Abstract

The invention provides a plasma pyrolysis reactor decoking system and a method thereof. The system comprises a pre-combustion chamber, a rapid combustion chamber, a shock wave ejector device and a reactor; secondary combustible gas is deflagrated in the rapid combustion chamber by the deflagration and ignition of the gas in the pre-combustion chamber, and the generated shock wave is introduced into the inner wall of the reactor through the shock wave ejector device. The decoking method comprises: initial deflagration is generated by the premixed combustion of primary combustible gas and oxygen; the introduced secondary combustible gas is ignited, reducing atmosphere is generated to enhance the combustion reaction; finally, powerful shock wave is generated and directly acts on the inner wall of the reactor. By adopting prefiring deflagration in the pre-combustion chamber, the secondary combustible gas in the rapid combustion chamber can be ensure to be burnt rapidly; as the generated shock wave energy is high, the coked inner wall of the reactor can be effectively cleaned, and a channel of the reactor is kept smooth; furthermore, the acting time of the shock wave is very short and only has the magnitude of 10 milliseconds, thus not affecting the normal work of plasma torch.

Description

technical field [0001] The invention relates to the technical field of large-scale and high-efficiency gasification of coal, relates to the technology of plasma cracking coal to produce acetylene, in particular to a plasma cracking reactor coke cleaning system and method. Background technique [0002] Large-scale, high-efficiency direct liquefaction and gasification of coal, as well as high-efficiency and clean utilization of coal polygeneration have always been issues that our country attaches great importance to and urgently needs to be resolved. At home and abroad, a lot of basic research work has been carried out on the laboratory scale using hydrogen plasma cracking coal to acetylene technology, and rich research results have been obtained. The scientificity of plasma cracking coal to acetylene has been verified. [0003] In the process of plasma cracking coal, the temperature in the reaction furnace is high, and the fixed carbon and ash in the coal will be gasified or ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23R7/00B01J19/08C07C1/00C07C11/24
Inventor 余立新魏小林李博李腾张宇吴承康
Owner INST OF MECHANICS - CHINESE ACAD OF SCI
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