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Spray coating material prepared by titanium-containing high-chromium-nickel alloy, preparation method and use thereof

A technology for spraying materials and nickel alloys, applied in metal processing equipment and other directions, can solve problems such as poor protection effect, low creep resistance, pipe deformation, etc. effect of corrosion

Inactive Publication Date: 2008-09-10
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In China, the main spraying protection technologies currently used are: aluminum spraying protection, because the melting point of aluminum is as low as 660.4°C, it works well in low temperature environments, its creep resistance is low, and its wear resistance is poor. High temperature and high pressure boiler "four tubes" These factors make the protective effect after spraying aluminum unsatisfactory; spray welding Ni-W alloy coating, although the spray welding layer is well bonded, wear and corrosion are slight, but its technology is not enough. The problem is that the remelting temperature is too high, causing the pipe to deform, and it is difficult to use it in a large area; in China, aluminizing and chromizing are also used for protection, but the hot dipping process is generally only suitable for coatings composed of a single element, and the method requires The higher working temperature (generally between 750-1100 ℃) will have a certain impact on the structure and performance of the matrix material, and the protection effect is not good
Compared with foreign countries, my country started late in the protection of boiler tubes, and lacks coating materials suitable for the harsh working conditions of boiler operation and having excellent high-temperature corrosion resistance.

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0026] The preparation method of the titanium-containing high-chromium-nickel alloy is as follows: batching is carried out according to the composition, and the prepared metal material is melted in an ordinary power frequency induction furnace, and then the molten liquid alloy is poured into a titanium-containing high-chromium-nickel alloy ingot and cooled.

[0027] The preparation method of the titanium-containing high-chromium-nickel alloy sprayed wire comprises the following steps:

[0028] a. Cut off the riser of the titanium-containing high-chromium-nickel alloy ingot obtained above, and carry out renovation, that is, cutting (also called peeling) the surface layer of the alloy ingot.

[0029] b. Heat the refurbished alloy ingot in a heat treatment furnace, set the heating temperature at 1100-1150°C, keep it warm for 2 hours after reaching the temperature, and then take it out of the furnace for forging. The final forging temperature is 950°C until the forged diameter is Φ...

Embodiment 1

[0035] The above-mentioned preparation method of titanium-containing high-chromium-nickel alloy is used to prepare titanium-containing high-chromium-nickel alloy ingot, and its composition is as follows: Cr: 18%, Ti: 2.5%, Si: 2%, C: 0.10%, Ni: 35%, Re: 4%. , Al: 2%, S: 0.030%, P: ≤0.030%, Mn: 0.15%, and the balance is Fe.

[0036]The production method of the above-mentioned titanium-containing high-chromium-nickel alloy spraying wire is used to prepare the titanium-containing high-chromium-nickel alloy wire of the present invention. When two pipes in the same position are arc-sprayed with the same thickness of metal aluminum and the alloy of the above-mentioned components, after half a year of use, use the thickness measurement method. Instrument detects their thickness change situation, and the thickness change (reduction) rate of aluminum is more than 2 times of the alloy thickness change (reduction) rate of the present invention. That is, after spraying, the service life o...

Embodiment 2

[0038] The preparation method of alloy ingot and alloy wire in Example 1 is used to prepare titanium-containing high-chromium-nickel alloy wire, and its composition is: Cr: 21%, Ti: 4%, Si: 4%, C: 0.15%, Ni: 25% , Re: 2%, Al: 4%, S: 0.030%, P: 0.030%, Mn: 0.15%, and the balance is Fe.

[0039] When two pipes in the same position are arc-sprayed with the same thickness of metal aluminum and the alloy of the above components, after half a year of use, use a thickness gauge to detect their thickness changes. The thickness change (reduction) rate of aluminum is the alloy of the present invention. More than twice the thickness change (decrease) rate. That is, after spraying, the service life of the workpiece is more than 2 times that of the original sprayed aluminum.

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Abstract

The invention relates to a titanium contained high chromel alloy and application thereof in spraying materials. The components of the alloy are (by weight percentage) as follows: the content of chromium is more than or equal to 15 percent and less than or equal to 25 percent, the content of titanium is more than or equal to 1 percent and less than or equal to 6 percent, the content of silicon is more than or equal to 1 percent and less than or equal to 6 percent, the content of carbon is more than or equal to 0 percent and less than or equal to 0.02 percent, the content of nickel is more than or equal to 20 percent and less than or equal to 55 percent, the content of rhenium is more than or equal to 0.5 percent and less than or equal to 6 percent, the content of aluminum is more than or equal to 0 percent and less than or equal to 6 percent, the content of sulfur is more than or equal to 0 percent and less than or equal to 0.035 percent, he content of phosphorus is more than or equal to 0 percent and less than or equal to 0.035 percent, the content of manganese is more than or equal to 0 percent and less than or equal to 0.2 percent, and the rest is iron. After the parts of working equipment are sprayed at high temperature oxidation and high temperature corrosion environments by the spraying material produced by the alloy, since the coating has good high temperature oxidation and vulcanization resistance and hot corrosion resistance performances, the service life of the parts can be greatly improved.

Description

technical field [0001] The invention relates to a titanium-containing high-chromium-nickel alloy, in particular to a titanium-containing high-chromium-nickel alloy wire material and a preparation method and application thereof. Background technique [0002] my country's power station boilers and industrial boilers are mainly coal-fired. As the world pays more and more attention to issues such as resources and environmental pollution, although the share of natural gas, nuclear energy and other renewable energy in power production will increase year by year, it is predicted that until 50 years later, coal will As the share of our country's electric energy will exceed 50%. [0003] In coal-fired power plants, boilers are exposed to high-temperature environments for a long time. Due to the action of flue gas or ash suspended in it, high-temperature corrosion will occur to varying degrees, including high-temperature oxidation, high-temperature sulfate corrosion, sulfidation corr...

Claims

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Application Information

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IPC IPC(8): C22C19/05C22C30/00B21J5/00
Inventor 林剑东何藩黄平唐建伟钟厚万陈建平
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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