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Multilayer ceramic substrate and its production method

a technology of ceramic substrate and production method, applied in the field of multi-layer ceramic substrate, can solve the problems of difficult to put molded body blocks into the spaces in the laminated body with high accuracy, and low degree of flexibility in design, so as to prevent the occurrence of separation between the substrates, increase the degree of flexibility in circuit design, and achieve the same pressing compressibility level

Inactive Publication Date: 2007-05-17
TDK CORPARATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes a new method for manufacturing a multilayer ceramic substrate that allows for more flexibility in design and higher packaging density. The method involves forming a composite green sheet of different materials and inserting it in a predetermined portion of another green sheet to create a composite ceramic substrate of different materials. The substrate can then be laminated and fired to create a multilayer ceramic substrate. The method also allows for the insertion of electronic elements and the arrangement of conductive lines for connecting them in the direction of the main surface of the substrate. Overall, the method provides greater flexibility in circuit design, facilitates high-density circuit design, and increases the degree of reliability in the manufacturing process.

Problems solved by technology

However, in the technology disclosed in patent document 1, dielectrics are arranged in layers in the substrate, so that the degree of flexibility in design is low.
Further, in the technologies disclosed in patent documents 2 to 5, the respective parts can be connected to each other only in the direction of thickness of the substrate, so that the degree of flexibility in design is low.
Also, it is difficult to put the molded body blocks into the spaces in the laminated body with high accuracy.
Still further, gaps are apt to be produced between the parts to decrease reliability.
In addition, the laminated body and the molded body blocks are different from each other 90 degrees in the direction of lamination, so that it is difficult to adjust the spatial size of the laminated body and the sizes of the molded body blocks and unnecessary spaces are required for the adjustment.

Method used

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  • Multilayer ceramic substrate and its production method
  • Multilayer ceramic substrate and its production method
  • Multilayer ceramic substrate and its production method

Examples

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example 1

[0055] A multilayer ceramic substrate having a capacitor element shown in FIG. 3 was formed, and capacitance and IR were measured. A fired layer 21 of the first green sheet was made to have a composition (SiO2—B2O3—Al2O3—MgO—CaO—SrO) whose dielectric constant E was 7.3 after firing. A fired layer 22 of the second green sheet was made to have a composition (SiO2—Al2O3—La2O3—B2O3—BaO—TiO2—Bi2O3—Nd2O3—SrO) whose dielectric constant E was 21.1 after firing. The size after firing of the second green sheet inserted in the first green sheet was made 2.57 mm×2.57 mm×40 μm. The size of an internal electrode was 2.13 mm×2.13 mm. An external electrode is denoted by a reference numeral 23. This was Example 1.

example 2

[0056] Similarly, the fired layer 21 of the first green sheet was made to have a composition (BaO—Al2O3—SiO2—B2O3) whose dielectric constant E was 5.9 after firing. The fired layer 22 of the second green sheet was made to have a composition (BaO—Nd2O3—TiO2—B2O3—CaO—ZnO) whose dielectric constant E was 72.3 after firing. The size after firing of the second green sheet 22 inserted in the first green sheet 21 was made 2.57 mm×2.57 mm×40 μm. The size of the internal electrode was made 1.71 mm×1.71 mm. This was Example 2.

[0057] The relationship between capacitor capacity and insulation resistance of Example 1, which was measured under conditions that a frequency for capacity measurement was 1 kHz and a voltage for IR measurement was 10 V, is shown in FIG. 4. The relationship between capacitor capacity and insulation resistance of Example 2, which was measured under conditions that a frequency for capacity measurement was 1 kHz and a voltage for IR measurement was 10 V. is shown in FIG. ...

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Abstract

An object of the invention is to connect different dielectrics electrically to each other in the direction of main surface of a sheet in a multilayer ceramic substrate and to increase the degree of flexibility in design and make the multilayer ceramic substrate compact in size. A multilayer ceramic substrate in accordance with the invention is formed of a plurality of laminated ceramic substrates including such a composite ceramic substrate of different materials that is made by inserting the second ceramic substrate in a pounched-out portion made in the first ceramic substrate and by planarizing its top and bottom surfaces, wherein a conductive layer is formed in a portion across a boundary between the first ceramic substrate and the second ceramic substrate of the interface of the composite ceramic substrate of different materials.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS [0001] The present application is a divisional of application Ser. No. 11 / 059,585, filed on Feb. 17, 2005, which claims priority to Japanese Patent Application No. JP 2004-054271, filed Feb. 27, 2004, the entire contents of each of which are incorporated herein by reference.BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] The invention relates to a multilayer ceramic substrate constructed of a combination of a plurality of ceramic materials having electric characteristics and / or physical characteristics that are different from each other and a its production method. [0004] 2. Description of the Related Art [0005] A multilayer ceramic substrate is formed of a plurality of ceramic layers and conductive lines are formed along the interfaces between the respective ceramic layers. Usually, the multilayer ceramic substrate is manufactured by laminating green sheets of plural kinds of ceramic materials having electric characteristi...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B32B3/10C04B35/622C04B35/00C04B35/495H01G4/06H01G4/20H05K1/03H05K1/09H05K1/16H05K3/00H05K3/46
CPCH05K1/0306H05K1/162H05K3/005H05K3/4611H05K3/4629H05K2201/0187Y10T156/1057Y10T29/49165Y10T428/24322Y10T156/1056Y10T29/49163Y10T29/49155Y10T29/49162H05K3/46
Inventor HATANAKA, KIYOSHINISHINO, HARUONINOMIYA, HIDEAKI
Owner TDK CORPARATION
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