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Pile-up welding flux-cored wire for restoring cold rolling intermediate roller operational layer and method for manufacturing same

A manufacturing method and working layer technology, applied in the direction of manufacturing tools, welding media, welding equipment, etc., to achieve good wear resistance, high hardness, and good crack resistance

Inactive Publication Date: 2007-03-07
PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there is no special working layer welding wire for cold-rolled intermediate roll repair

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] The content of the core components by weight percentage includes: medium-carbon ferromanganese: 1.2%, high-carbon ferrochrome: 6.0%, ferromolybdenum: 1.0%, ferro-vanadium: 0.7%, ferro-niobium: 0.06%, ferro-tungsten: 1.0%, titanium Iron: 0.05%, metal nickel: 0.7%, ferrosilicon: 0.80%, rare earth: 1.0%, fluorite: 4.5%, iron powder: the balance.

[0022] The hardness of the surfacing layer metal of the manufactured welding wire is greater than HRC55.

Embodiment 2

[0024] The content of the core components by weight percentage includes: medium-carbon ferromanganese: 1.6%, high-carbon ferrochrome: 8.0%, ferromolybdenum: 3.0%, ferro-vanadium: 1.5%, ferro-niobium: 0.16%, ferro-tungsten: 2.8%, titanium Iron: 0.09%, metal nickel: 1.2%, ferrosilicon: 1.5%, rare earth: 5.0%, fluorite: 10.5%, iron powder: the balance.

[0025] The metal hardness of the surfacing layer of the manufactured welding wire is HRC59.

Embodiment 3

[0027] The content of the core components by weight percentage includes: medium-carbon ferromanganese: 1.4%, high-carbon ferrochrome: 7.5%, ferromolybdenum: 2.0%, ferro-vanadium: 1.2%, ferro-niobium: 0.08%, ferro-tungsten: 2.0%, titanium Iron: 0.07%, metallic nickel: 1.0%, ferrosilicon: 1.1%, rare earth: 4.0%, fluorite: 8.0%, iron powder: the balance.

[0028] The metal hardness of the surfacing layer of the manufactured welding wire is HRC57.

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Abstract

The invention relates to a welding drug core welding wire used to repair the working layer of cold rolling middle roller. Wherein, said welding wire comprises coat and drug core; said drug core comprises medium-carbon ferromanganese at 1.2-1.6%, high carbon ferro-chrome at 6.0-8.0%, ferro-molybdenum at 1.0-3.0%, ferro-vanadium at 0.7-1.5%, ferrocolumbium at 0.06-0.16%, ferrotungsten at 1.0-2.8%, ferrotitanium at 0.05-0.09%, nickel at 0.7-1.2%, silicon iron at 0.80-1.5%, rare-earth at 1.0-5.0%, derbyshire spar at 4.5-10.5%, and the left is iron powder. The invention has simple method, and the rigidity is HRC55-59, without crack.

Description

technical field [0001] The invention belongs to welding materials and a manufacturing method thereof, in particular to a surfacing flux-cored welding wire for repairing the working layer of a cold-rolled intermediate roll and a manufacturing method thereof. Background technique [0002] The cold-rolled intermediate roll is a key part of the parts required for the production of cold-rolled steel plates. It bears a large alternating stress during work, and the hardness of the roll body reaches HRC56-59. It also requires better anti-stripping ability. Therefore, the current Manufacturers generally use high-carbon low-alloy steel such as 9Cr3Mo to manufacture through forging and complicated heat treatment processes, which are expensive, and the annual consumption of cold-rolled intermediate rolls is large, and because of the difficulty of repairing, they are almost scrapped without repairing, resulting in Huge economic loss. [0003] The repair of cold-rolled intermediate rolls...

Claims

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Application Information

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IPC IPC(8): B23K35/30B23K35/40B23K35/04
Inventor 林剑东何藩周三保熊旭姜庆波李坚杨建民胡相东邹宏军
Owner PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP
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