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Sound-proof floor and its manufacturing method

A floor, elastic foaming technology, used in sound insulation, floor covering, chemical instruments and methods, etc., can solve the problems of low productivity, low production rate, high manufacturing cost, etc., achieve simple installation, absorb and block noise, excellent footing sense of effect

Active Publication Date: 2004-08-04
LG CHEM LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the formation of the PVC foam layer of the PVC floor, the mechanical foaming method (mechanically injecting air into the PVC foaming sol, followed by gelation) has been used instead of the traditional chemical foaming method (mainly using azodicarbonate formamide as a chemical blowing agent), so there are problems in terms of other special equipment, low production rate and high manufacturing cost due to low production rate
In addition, due to the inherent properties of PVC as a raw material, PVC flooring has defects.

Method used

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  • Sound-proof floor and its manufacturing method
  • Sound-proof floor and its manufacturing method
  • Sound-proof floor and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] All layers except the dimension-enhancing layer 4 are formed by calendering.

[0046] (Forming the middle resin layer)

[0047] Use 100 parts by weight of polyvinyl chloride with a degree of polymerization of 1,000, 50 parts by weight of dioctyl phthalate, 2 parts by weight of epoxidized soybean oil, 1.8 parts by weight of barium zinc stabilizer and 60 parts by weight of calcium carbonate as the intermediate resin Layer 5 ingredients.

[0048] The above mixture was mixed in a Banbury-Limi heavy-duty twin-screw mixer at 150°C, followed by a first mixing and a second mixing in a two-roll mill at 150°C. Subsequently, the resulting mixture was formed into a sheet having a thickness of 0.3 mm using a calender.

[0049] (forming the printing layer)

[0050] Using 100 parts by weight of polyvinyl chloride with a degree of polymerization of 1,000, 50 parts by weight of dioctyl phthalate, 2 parts by weight of epoxidized soybean oil, 10 parts by weight of titanium dioxide, 2 p...

Embodiment 2

[0065] All layers except the elastic foam layer 6 were formed in the same manner as in Example 1. The elastic foam layer 6 is formed according to the method described below.

[0066] (form elastic foam layer)

[0067] The elastic foamed layer 6 is formed in the same manner as the intermediate resin layer 5 except for the components and contents of the raw materials. The raw materials used to form the elastic foam layer 6 are 100 parts by weight of polyvinyl chloride with a polymerization degree of 1,000-1,700, 30 parts by weight of pre-crosslinked acrylonitrile-butadiene-polyvinyl chloride copolymer resin, 10 parts by weight of ion Cross-linked polymer (Surlyn, Dupont) as modified olefin resin, 15 parts by weight of thermoplastic polyurethane resin, 60 parts by weight of dioctyl phthalate as plasticizer, 3 parts by weight of barium as foam stabilizer Zinc stabilizer, 6 parts by weight of azobisdicarbonamide as blowing agent, 10 parts by weight of calcium carbonate and 1 part...

Embodiment 3

[0069] All layers except the elastic foam layer 6 were formed in the same manner as in Example 1. The elastic foam layer 6 is formed according to the method described below.

[0070] (form elastic foam layer)

[0071] The raw materials used to form the elastic foam layer 6 are 100 parts by weight of polyvinyl chloride with a polymerization degree of 1,000-1,700, 30 parts by weight of pre-crosslinked acrylonitrile-butadiene-polyvinyl chloride copolymer resin, 60 parts by weight as Dioctyl phthalate of plasticizer, 3 parts by weight of barium zinc stabilizer as foaming stabilizer, 6 parts by weight of azodicarbonamide as foaming agent, 10 parts by weight of calcium carbonate and 1 part by weight Parts of paint. The above mixture was mixed in a Banbury-Limi heavy-duty twin-screw mixer at 120°C, followed by a first mixing and a second mixing in a two-roll mill at 150°C. Subsequently, the resulting mixture was formed into a sheet having a thickness of 1 mm using a calender.

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Abstract

A floor covering with a sound damping function and a preparation method thereof are provided to maximize a sound damping function, an impact absorption, a restoring force and a repulsion elasticity which a conventional PVC floor covering does not have. The synthetic resin floor covering with a sound damping function comprises polyvinyl chloride; and an elastic foaming layer(6) containing a pre-crosslinked acrylonitrile butadiene-vinyl chloride copolymer resin. The synthetic resin floor covering with a sound damping function comprises an elastic foaming layer(6) further containing a modified olefin resin. The synthetic resin floor covering with a sound damping function comprises an elastic foaming layer(6) further containing an ethylene vinyl acetate resin(EVA) or thermoplastic urethane resin(TPU).

Description

technical field [0001] The invention relates to a sound-insulating floor and a method for preparing the same. The present invention provides a floor with special functions, which has superior properties such as sound insulation, impact absorption, elasticity and resilience compared with conventional PVC floors, thereby minimizing sound transmission between floors of an entire apartment. Background technique [0002] Many patent specifications disclose conventional soundproof materials made using waste fibers or tire chips, such as Korean Patent Unexamined Publication 1998-28832. According to the patent, waste fibers or tire fragments are mixed directly into the concrete structure, or they are mixed with an adhesive to make tiles, which are then laid on top of the concrete slab for sound insulation. However, the former method, that is, the method of directly mixing waste fiber or tire chips into the concrete structure, is time-consuming, and it requires a...

Claims

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Application Information

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IPC IPC(8): B32B27/30E04B1/86E04F15/00
CPCB32B5/18B32B37/02B32B37/06B32B38/06B32B2038/0084B32B2266/0235B32B2266/025B32B2266/0278B32B2307/102B32B2307/56B32B2471/00
Inventor 朴钟大皇甫树金俊亨郑宇真
Owner LG CHEM LTD
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