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Hot die casting water-soluble ceramic core for light alloy investment casting and preparation method of hot die casting water-soluble ceramic core

A ceramic core and investment casting technology, which is applied in casting molding equipment, cores, molds, etc., can solve the problems of drying, long sintering time, large shrinkage, long production cycle, etc., and achieves reduced dosage and good dimensional accuracy. , high precision effect

Pending Publication Date: 2022-08-05
SOUTHEAST UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Water-soluble ceramic cores can be manufactured by a variety of forming processes, but different methods have their own limitations, such as compression forming, which is suitable for the manufacture of simple core shapes; slip casting, which can be used for the manufacture of complex shape cores, but Because the slurry contains a lot of water, it has the disadvantages of drying, sintering, and large shrinkage; hot die casting can be used for the manufacture of complex shape cores, but it also has the disadvantage of long production cycle

Method used

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  • Hot die casting water-soluble ceramic core for light alloy investment casting and preparation method of hot die casting water-soluble ceramic core
  • Hot die casting water-soluble ceramic core for light alloy investment casting and preparation method of hot die casting water-soluble ceramic core
  • Hot die casting water-soluble ceramic core for light alloy investment casting and preparation method of hot die casting water-soluble ceramic core

Examples

Experimental program
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Effect test

Embodiment 1

[0034] (1) take by weighing fused corundum powder, potassium sulfate, sodium lauryl sulfate, paraffin, beeswax, polyethylene, stearic acid, graphite powder and oleic acid according to the following parts by weight, wherein, 70 parts by weight of fused corundum powder , 30 parts by weight of potassium sulfate, 1 part by weight of sodium lauryl sulfate, 13 parts by weight of plasticizer, 1 part by weight of graphite powder; polyethylene, 1 part by weight of stearic acid and 2 parts by weight of oleic acid;

[0035] (2) Put the weighed fused corundum powder, potassium sulfate and sodium lauryl sulfate into an oven, dry at a temperature of 110 ° C for 1 hour, and load the dried mixture into the ball mill of the planetary ball mill In the tank, ball-milled for 1.5h at a rotational speed of 250r / min to obtain mixed ceramic powder;

[0036] (3) Add paraffin, beeswax, polyethylene, stearic acid, graphite powder and oleic acid into the stainless steel stirring tank in turn, and the mi...

Embodiment 2

[0040] The influence of the addition amount of potassium sulfate on the performance of the hot die-casting ceramic core was studied. The specific preparation process was the same as that in Example 1, and other parts by weight were unchanged. 7.7 parts by weight, the flexural strength of the hot die-casting ceramic core is as figure 2 shown, the shrinkage is as image 3 As shown, the mass loss rate of dissolving in a water bath at 80 °C for 6 h is as follows Figure 4 shown.

[0041] figure 2 The relationship between the flexural strength of the ceramic core and the amount of potassium sulfate added is given by figure 2 It can be seen that with the increase of potassium sulfate addition, the flexural strength of the ceramic core decreases continuously; it can be adjusted according to actual needs.

[0042] image 3 is the relationship between the shrinkage rate of the ceramic core and the amount of potassium sulfate added, from image 3 It can be seen that with the in...

Embodiment 3

[0045] (1) take by weighing fused corundum powder, potassium sulfate, sodium lauryl sulfate, paraffin, beeswax, polyethylene, stearic acid, graphite powder and oleic acid according to the following parts by weight, wherein, 80 parts by weight of fused corundum powder , 20 parts by weight of potassium sulfate, 2 parts by weight of sodium lauryl sulfate, 12 parts by weight of plasticizer, 1 part by weight of graphite powder; polyethylene, 2 parts by weight of stearic acid and 1 part by weight of oleic acid;

[0046] (2) Put the weighed fused corundum powder, potassium sulfate and sodium lauryl sulfate into an oven, dry at a temperature of 120 ° C for 1 hour, and put the dried mixture into the ball mill of the planetary ball mill In the tank, ball-milled for 2 hours at a rotational speed of 300 r / min to obtain mixed ceramic powder;

[0047] (3) Add paraffin, beeswax, polyethylene, stearic acid, graphite powder and oleic acid into the stainless steel mixing tank successively, and...

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Abstract

The invention discloses a hot die casting water-soluble ceramic core for light alloy investment casting and a preparation method thereof, the hot die casting water-soluble ceramic core comprises fused corundum powder, potassium sulfate, a plasticizer, a lubricant and a surfactant in a weight ratio of (60-80): (7.7-30): (10-15): (1-2): (1-2), and the hot die casting water-soluble ceramic core comprises paraffin, beewax, polyethylene, stearic acid and oleic acid in a weight ratio of (90-95): (2-4): (2-4): (1-2): (1-2). A hot die-casting forming method is adopted for forming, and then high-temperature sintering is conducted. According to the hot die-casting ceramic core, the refractory aggregate and the inorganic salt are adopted to form a base material of the ceramic core, compared with an existing salt core, the hot die-casting ceramic core has the advantages of being high in stability and precision, the use amount of water-soluble salt is reduced, and good water-soluble collapsibility is kept; and the hot die-casting forming process is adopted for manufacturing, so that the requirements of actual production on cores with complex shapes can be met.

Description

technical field [0001] The invention relates to a hot die casting water-soluble ceramic core for light alloy investment casting and a preparation method thereof, belonging to the field of investment casting precision. Background technique [0002] With the rapid development of industries such as automobiles, aviation and ships, the demand for load parts and structural parts with complex structures is increasing, which puts forward higher requirements for casting production. The use of aluminum and magnesium light alloy investment castings instead of composite parts helps to improve the reliability of the equipment, but it also makes the structure of the castings more complicated, which brings certain difficulties to the casting production, especially for thin and thin parts with complex structures. For wall castings, the selection and application of the core used to form the inner cavity is the key to obtaining quality castings. Aluminum and bit alloys have low strength, an...

Claims

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Application Information

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IPC IPC(8): B22C9/10B22C1/00B22C1/18
CPCB22C9/10B22C1/00B22C1/18
Inventor 董寅生乐豹张天博黄志海郭超储成林盛晓波
Owner SOUTHEAST UNIV
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