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High-pressure casting process for improving air tightness of cast aluminum alloy

A casting aluminum alloy and high-pressure casting technology, which is applied in the field of aluminum alloy high-pressure casting, can solve problems such as poor air tightness of aluminum alloy die-casting parts, high scrap rate of aluminum alloy die-casting parts, and affecting the mechanical properties of die-casting parts, etc., to achieve stable speed, Effects of improving mechanical properties and improving airtightness

Pending Publication Date: 2022-07-22
HUZHOU ANDA AUTO PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the existing aluminum alloy die castings are prone to inhalation during the smelting process to increase the gas content, resulting in shrinkage porosity, pores and other defects in the aluminum alloy die castings, resulting in poor air tightness of the aluminum alloy die castings, making the die casting products in use Occurrence of air leakage, resulting in a high scrap rate of aluminum alloy die castings, affecting the mechanical properties of die castings

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] S1. Mold making. According to the production process requirements of aluminum alloy die castings, the corresponding die casting molds are processed. At the same time, the runner in the die casting mold adopts multiple runners, so that the aluminum alloy liquid flow is consistent with the casting direction, avoiding the need for The process of aluminum alloy liquid shot and shot collides together, which reduces the probability of eddy current and entrainment caused by filling chaos in the aluminum alloy liquid. At the same time, the slag collection bag and exhaust channel on the die casting mold need to be installed in the die casting process. Reasonable process requirements distribution, so that the aluminum alloy liquid has a suitable flow state when it enters the die-casting mold, so that there will be no collision or entrainment of the liquid flow, which ensures the stable speed of the aluminum alloy liquid and further avoids the aluminum alloy in the die-casting mold....

Embodiment 2

[0047] S1. Mold making. According to the production process requirements of aluminum alloy die castings, the corresponding die casting molds are processed. At the same time, the runner in the die casting mold adopts multiple runners, so that the aluminum alloy liquid flow is consistent with the casting direction, avoiding the need for The process of the aluminum alloy liquid shot and shot is aggregated and the collision occurs, which reduces the occurrence of eddy current in the aluminum alloy liquid and the occurrence of air entrainment due to filling chaos. distribution, so that the aluminum alloy liquid has a suitable flow state when entering the die-casting mold, so that there will be no collision or air entrainment of the liquid flow, which ensures the stable speed of the aluminum alloy liquid and further avoids the aluminum alloy in the die-casting mold. The bubbles generated during the process improve the air tightness of the die-casting aluminum alloy;

[0048] S2. Cla...

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PUM

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Abstract

The invention relates to the technical field of reservoir slope protection construction, in particular to a high-pressure casting process for improving the air tightness of a cast aluminum alloy, which comprises the following steps: S1, molding, S2, closing the mold, S3, smelting the aluminum alloy, adding an aluminum block into a high-temperature smelting furnace, and then sequentially adding silicon, copper, magnesium, zinc, iron, manganese and titanium to form an aluminum alloy mixed solution, S4, carrying out punch injection, S5, solidifying and forming an alloy molten solution, and S6, tempering. And S7, mold opening and part taking are conducted, specifically, when the tempered mold is cooled to the room temperature, the movable mold is detached, and then the aluminum alloy die casting is taken out. According to the high-pressure casting technology for improving the air tightness of the cast aluminum alloy, the problem that an aluminum alloy solution can generate bubbles in the die casting process is effectively solved, shrinkage porosity, air holes and other defect phenomena in an aluminum alloy die casting are avoided, and therefore the air tightness of the aluminum alloy die casting is further improved; the aluminum alloy die castings can meet the conditions of pressurization, seepage prevention, leakage prevention and the like, the problem that the rejection rate of the aluminum alloy die castings is high is effectively solved, and the mechanical performance of the die castings is improved.

Description

technical field [0001] The invention belongs to the technical field of high-pressure casting of aluminum alloys, and particularly relates to a high-pressure casting process for improving the air tightness of cast aluminum alloys. Background technique [0002] Aluminum alloy is the most widely used non-ferrous metal structural material in the industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. With the rapid development of the industrial economy, the demand for aluminum alloy welded structural parts is increasing, and the research on the weldability of aluminum alloys has also deepened. At present, aluminum alloys are the most widely used alloys; [0003] However, the existing aluminum alloy die castings are prone to inhalation during the smelting process to increase the gas content, and shrinkage porosity, pores and other defects are formed in the aluminum alloy die castings, resulting in poor ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/08B22D17/22C22C21/02C22C21/18C22F1/043C22F1/057B22D1/00
CPCB22D17/08B22D17/2272C22C21/02C22C21/14C22C21/16C22C21/18C22F1/043C22F1/057B22D17/22B22D17/2218B22D1/002
Inventor 姚加铭王炎辉褚勇根施珉吴聪聪
Owner HUZHOU ANDA AUTO PARTS
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