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Special-shaped magnet processing technology

A processing technology and magnet technology, which is applied in the field of special-shaped magnet processing technology, can solve the problems of high temperature, low processing efficiency, and long production time, so as to reduce the sintering time, improve the production and processing effect, and reduce energy consumption.

Pending Publication Date: 2022-03-29
苏州天一精密制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the process of magnet processing, it is often necessary to suppress the metal particles, and then sinter them to form a blank for subsequent magnet processing. In the process of processing special-shaped magnets, because the shapes of special-shaped magnets are often different, during the processing During the sintering process, in order to make the special-shaped magnets sintered into shape, a higher sintering temperature and a longer sintering time are often required. Not only the energy consumption is high, but also the sintering furnace needs to be occupied for a long time, which affects the processing efficiency of the special-shaped magnets. Achieve better production and processing effects
[0003] Chinese Patent No. CN113035482A discloses a double-alloy NdFeB magnet and its preparation method. The main phase alloy and the auxiliary phase alloy are smelted and cast into ingots respectively, and hydrogen explosion is carried out respectively, and then crushed and sieved respectively. Mix evenly to obtain alloy powder; shape the alloy powder in a magnetic field under the protection of nitrogen to obtain a compact; after the compact is sintered and tempered, it is cooled to obtain a double-alloy NdFeB magnet; after the compact is sintered and tempered, Cooling to obtain double-alloy NdFeB magnets; although the double-alloy NdFeB magnets of the present application have the advantages of reducing production costs while ensuring the magnetic properties of the magnets, in the process of processing, direct sintering is adopted, and it takes a long time and Higher temperature, resulting in lower processing efficiency and higher energy consumption, needs to be improved

Method used

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  • Special-shaped magnet processing technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Each material is composed of the following components by weight percentage: 31% of neodymium, 64.1% of iron, 1.1% of boron, 1.5% of dysprosium, 0.4% of niobium, 0.4% of aluminum, and 1.5% of sintering agent.

[0036] The special-shaped magnet processing technology includes the following steps:

[0037] S1: Prepare appropriate amount of neodymium, iron, boron, dysprosium, niobium, aluminum and sintering agent in proportion;

[0038] S2: Evenly disperse the neodymium, iron, boron, dysprosium, niobium and aluminum prepared in S1, put them into an electromagnetic furnace for melting treatment, the melting temperature is 1620°C, and the melting time is 24 minutes. After the melting treatment, a metal block is obtained ;

[0039] S3: Use a secondary crusher to crush the obtained metal block to form metal particles;

[0040] S4: Evenly mix the sintering agent into the metal particles, then pour the mixture into a special-shaped mold with a suitable shape, and perform compres...

Embodiment 2

[0045] Each material is composed of the following components by weight percentage: 30% of neodymium, 63.8% of iron, 1.2% of boron, 2% of dysprosium, 0.5% of niobium, 0.5% of aluminum, and 2% of sintering agent.

[0046] The special-shaped magnet processing technology includes the following steps:

[0047] S1: Prepare appropriate amount of neodymium, iron, boron, dysprosium, niobium, aluminum and sintering agent in proportion;

[0048] S2: Evenly disperse the neodymium, iron, boron, dysprosium, niobium and aluminum prepared in S1, put them into an electromagnetic furnace for melting treatment, the melting temperature is 1630°C, and the melting time is 24 minutes. After the melting treatment, a metal block is obtained ;

[0049] S3: Use a secondary crusher to crush the obtained metal block to form metal particles;

[0050] S4: Evenly mix the sintering agent into the metal particles, then pour the mixture into a special-shaped mold with a suitable shape, and perform compression...

Embodiment 3

[0055] Each material is composed of the following components by weight percentage: 29% of neodymium, 62.6% of iron, 1.3% of boron, 4% of dysprosium, 0.5% of niobium, 0.3% of aluminum, and 2.3% of sintering agent.

[0056] The special-shaped magnet processing technology includes the following steps:

[0057] S1: Prepare appropriate amount of neodymium, iron, boron, dysprosium, niobium, aluminum and sintering agent in proportion;

[0058] S2: Evenly disperse the neodymium, iron, boron, dysprosium, niobium and aluminum prepared in S1, put them into an electromagnetic furnace for melting treatment, the melting temperature is 1680°C, and the melting time is 22 minutes. After the melting treatment, a metal block is obtained ;

[0059] S3: Use a secondary crusher to crush the obtained metal block to form metal particles;

[0060] S4: Evenly mix the sintering agent into the metal particles, then pour the mixture into a special-shaped mold with a suitable shape, and perform compressi...

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Abstract

The invention provides a special-shaped magnet processing technology, and relates to the technical field of magnet processing, and the special-shaped magnet processing technology comprises the following steps: S1, preparing a proper amount of neodymium, iron, boron, dysprosium, niobium, aluminum and a sintering agent in proportion; according to the preparation method, neodymium, iron, boron, dysprosium, niobium and aluminum are uniformly dispersed and subjected to dispersion smelting to form a metal block, then the metal block is crushed, a sintering agent is mixed into metal particles, the mixed material is poured into a special-shaped mold, compression molding is carried out to obtain a pressed blank, then sintering is carried out, heat treatment is carried out after sintering, and magnetizing is carried out after treatment. In the sintering process, the sintering agent can assist in blank forming, the sintering temperature is reduced, the sintering time is shortened, so that the blank can be rapidly formed, energy consumption is effectively reduced, the occupied time of a sintering furnace is shortened, and the machining efficiency of the finished special-shaped magnet is improved. And a better production and processing effect is achieved.

Description

technical field [0001] The invention relates to the technical field of magnet processing, in particular to a processing technology for special-shaped magnets. Background technique [0002] In the process of magnet processing, it is often necessary to suppress the metal particles, and then sinter them to form a blank for subsequent magnet processing. In the process of processing special-shaped magnets, because the shapes of special-shaped magnets are often different, during the processing During the sintering process, in order to make the special-shaped magnets sintered into shape, a higher sintering temperature and a longer sintering time are often required. Not only the energy consumption is high, but also the sintering furnace needs to be occupied for a long time, which affects the processing efficiency of the special-shaped magnets. To achieve better production and processing results. [0003] Chinese Patent No. CN113035482A discloses a double-alloy NdFeB magnet and its ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02H01F1/057H01F13/00
CPCH01F41/0293H01F41/0266H01F41/0253H01F1/0577H01F1/0576H01F13/003
Inventor 韩玲国何凯韩先国
Owner 苏州天一精密制造有限公司
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