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Low-damage machining method based on sapphire crystal orientation and machining direction synergistic principle

A processing method and technology of processing direction, applied in the direction of stone processing equipment, manufacturing tools, fine working devices, etc., can solve the problems of high hardness and high brittleness of sapphire materials, which are easy to be damaged, and improve the grinding surface of sapphire. quality, reduced likelihood, reduced grinding force effect

Active Publication Date: 2021-06-01
BEIJING INSTITUTE OF TECHNOLOGYGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, high-quality and low-damage processing technology has become a hot spot and difficulty in the manufacture of sapphire parts. The main reason is that the high hardness and high brittleness of sapphire materials make the processed surface prone to damage.

Method used

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  • Low-damage machining method based on sapphire crystal orientation and machining direction synergistic principle
  • Low-damage machining method based on sapphire crystal orientation and machining direction synergistic principle
  • Low-damage machining method based on sapphire crystal orientation and machining direction synergistic principle

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Embodiment Construction

[0021] The following will clearly and completely describe the technical solutions in specific embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0022] A low-damage processing method for coordinating a processing direction and a sapphire crystal orientation, the sapphire is an A-face sapphire and / or an M-face sapphire, and the processing method comprises the following steps:

[0023] Step S1. Before the sapphire is processed, use an X-ray crystal orientation instrument to orient the sapphire, and the orientation error is less than 30", the spatial positions of the A surface, the M surface, and the C surface of the sapphire and the schematic diagram of cutting the sapphir...

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Abstract

The invention discloses a low-damage machining method based on a sapphire crystal orientation and machining direction synergistic principle. The low-damage machining method comprises the following steps that S1, before sapphire machining, sapphire is oriented by adopting an X-ray crystal orientation device; S2, the sapphire is clamped on a CNC precision grinding machine, and the axial direction of a grinding wheel in the CNC precision grinding machine is arranged to be parallel to the c-axis direction of the sapphire; and S3, machining process parameters are set through programming, the sapphire is machined through the CNC precision grinding machine, for the M-face sapphire, the grinding wheel conducts grinding in the a-axis direction, and for the A-face sapphire, the grinding wheel conducts grinding in the m-axis direction. According to the method, the selected machining direction is beneficial to reducing the grinding force, reducing the possibility of falling of abrasive particles and improving the surface quality of sapphire grinding machining, and particularly, the method is of great significance to the manufacturing technology of large-size sapphires and groove type structures.

Description

technical field [0001] The invention belongs to the technical field of sapphire processing and manufacturing, and mainly relates to a low-damage processing method based on the principle of synergy between sapphire crystal orientation and processing direction. Background technique [0002] Sapphire material has good optical properties, physical properties, and high melting point. Shows good stability under extreme environmental conditions. With the development and maturity of crystal growth technology for sapphire materials, sapphire materials are more and more widely used in semiconductors, optical windows and other fields. Due to the particularity of sapphire application fields, there are high requirements for the surface quality of sapphire parts. At present, high-quality and low-damage processing technology has become a hot spot and difficulty in the manufacture of sapphire parts. The main reason is that the high hardness and high brittleness of sapphire materials make ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D5/00B24B1/00
CPCB28D5/00B24B1/00
Inventor 梁志强王银惠周天丰王西彬杨海成张云龙苏瑛郭芮冯博雅周磊
Owner BEIJING INSTITUTE OF TECHNOLOGYGY
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