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Nickel element additive for aluminum alloy

A nickel element and additive technology, applied in the field of aluminum alloys, can solve problems such as aluminum dust endangering human health, high impurity content, explosion, etc.

Inactive Publication Date: 2021-04-16
HEBEI SITONG NEW METAL MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The currently disclosed patents have one or more of the following deficiencies: ① only announced that the raw material of one of the element additives is nickel powder, and the purity and particle size of the nickel powder are specified, but the preparation process of the nickel powder is not specified. Chinese invention patent CN111270096A The purity of the nickel powder in Example 5 is only 92.30%. It is a nickel alloy powder, which has the problems of low purity and high impurity content, and does not illustrate the application performance indicators such as the melting speed of the nickel element additive; 2. the assistant of Chinese invention patent CN111270096A The flux components are KCl, MgCl 2 , KAlF 4 , where KCl, MgCl 2 It is highly hygroscopic, and the flux used as an additive is prone to moisture absorption and deliquescence during production and storage, and there is a risk of explosion after being put into a furnace; ③Chinese invention patent CN111235416A only mentions the purity of metal powder and aluminum powder and particle size, no examples of nickel element additives are given, and the aluminum powder used is ultrafine aluminum powder of -325 mesh. During the production process of mixing and discharging, the ultrafine aluminum powder is very easy to float into the air, and aluminum dust appears The danger of explosion, and aluminum dust is also harmful to human health; ④The sulfur powder contained in the Chinese invention patent CN101709383A will produce obvious pungent smell after being added to the aluminum liquid, and the environmental protection is poor

Method used

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  • Nickel element additive for aluminum alloy
  • Nickel element additive for aluminum alloy
  • Nickel element additive for aluminum alloy

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A nickel element additive for aluminum alloys, its components and mass percentages are 60% of water atomized nickel powder, 7% of calcium fluoride, 8% of potassium carbonate, 24.3% of potassium fluoroaluminate, and 0.3% of microcrystalline paraffin wax powder , Calcium stearate 0.4%.

[0033] The materials that meet the requirements are batched according to the formula ratio involved in the present invention, and each batch of batches is 600 kg, and the materials are put into a mixer for mixing, and the mixing time is 20 minutes. Then, use a hydraulic press to press the mixed material into a round cake shape, the weight of a single piece is 500±10 grams, and the density: 4.2-4.4g / cm 3 , the nickel element additive made is tested for composition, density and moisture. After passing the test, it is wrapped with aluminum foil, and packed according to 2.5 kg / bag and 20 kg / carton.

[0034]The nickel element additive prepared according to Example 1 is used to add nickel elem...

Embodiment 2

[0037] A nickel element additive for aluminum alloys, its components and mass percentages are 75% of gas-atomized nickel powder, 4.5% of calcium fluoride, 3% of potassium fluorosilicate, 2% of potassium carbonate, and 14.9% of potassium fluoroaluminate , Microcrystalline paraffin powder 0.4%, calcium stearate 0.2%.

[0038] The materials that meet the requirements are batched according to the formula ratio involved in the present invention, and each batch of batches is 1000 kg, and the materials are put into a mixer for mixing, and the mixing time is 30 minutes. Then, use a hydraulic press to press the mixed material into a round cake shape, the weight of a single piece is 500±10 grams, and the density: 4.6-4.8g / cm 3 , the nickel element additive made is tested for composition, density and moisture. After passing the test, it is wrapped with aluminum foil, and packed according to 2.5 kg / bag and 20 kg / carton.

[0039] The nickel element additive prepared according to Example 2...

Embodiment 3

[0042] A nickel element additive for aluminum alloys, the nickel content is 90%, and its components and mass percentages are 90% of water atomized nickel powder, 2% of calcium fluoride, 1% of potassium fluorosilicate, and 6.5% of potassium fluoroaluminate %, microcrystalline paraffin powder 0.3%, calcium stearate 0.2%.

[0043] The materials that meet the requirements are batched according to the formula ratio involved in the present invention, and each batch of batches is 1500 kg, and the materials are put into a mixer for mixing, and the mixing time is 40 minutes. Then, use a hydraulic press to press the mixed material into a round cake, with a single piece weight of 1000±10 grams and a density of 5.0-5.2g / cm 3 , the nickel element additive made is tested for composition, density and moisture, and wrapped in aluminum foil after passing the test, and packed according to 3 kg / bag and 24 kg / carton.

[0044] The nickel element additive prepared according to Example 3 is used to...

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Abstract

The invention relates to a nickel element additive for an aluminum alloy, comprising the following components in percentage by mass: 60-90% of atomized nickel powder; 2-8% of calcium fluoride; 0-8% of potassium fluosilicate; 0-8% of potassium carbonate; 7.7%-37.7% of potassium fluoroaluminate; 0.2-0.6% of microcrystalline wax powder; and 0.1-0.5% of calcium stearate. The mixed materials are pressed into a round cake shape through a hydraulic machine, the weight of a single block is 500-1500 g, and the density is 4.0-5.5 g / cm3. According to the nickel element additive, under the condition of 700-740 DEG C, when the Ni content is 0.5-2.3%, the casting yield of 96% or above can be achieved within 10-20 min, the impurity content is low, the melting speed is high, the casting yield is high, the smoke amount is small, and safety is good.

Description

technical field [0001] The invention belongs to the field of aluminum alloys, and relates to aluminum alloy additives, in particular to a nickel element additive for aluminum alloys and a production method thereof. Background technique [0002] Industrial pure aluminum has good electrical conductivity, thermal conductivity, corrosion resistance, plastic processing and other properties. It can be processed into plates, strips, foils and extruded products, etc., but its mechanical properties are low. Aluminum alloys are made by adding alloying elements to aluminum. It can significantly improve mechanical properties such as tensile strength and hardness. Nickel element (Ni) is one of the important alloying elements of aluminum alloy, and NiAl can be formed in aluminum alloy 3 Such as intermetallic compounds, improve the hardness, high temperature strength, volume and dimensional stability of the alloy, and have the tendency to make the compound of iron element (Fe) into a bloc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/06C22C1/03C22C21/00
Inventor 马涛马明明赵卫涛张娟杨烁王红伟田新乐李伟娄月张苹范建海王文红
Owner HEBEI SITONG NEW METAL MATERIAL CO LTD
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