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Conformal drying method for 3D printing direct writing forming ceramic body

A technology of 3D printing and ceramic body, which is applied in the direction of ceramic molding machines, manufacturing tools, additive processing, etc., can solve problems such as easy cracks and deformation, affect product shape and dimension accuracy and yield, and complex processes, etc., to improve The effect of forming dimensional accuracy, shortening the drying process cycle, and reducing the roasting temperature

Active Publication Date: 2021-01-12
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Direct writing technology (DIW) is a kind of 3D printing technology. The water-based ceramic slurry used in DIW printing has a wide range of applications, but the ceramic parts printed by DIW are prone to cracks and deformation during post-processing, and it is difficult to pass Therefore, the post-processing technology of DIW printed ceramics is an important difficulty in the preparation process, which directly affects the final performance of DIW printed ceramic parts.
[0003] At present, there are many drying methods for ceramic biscuits prepared by traditional techniques, including freeze-drying, multi-step drying, natural drying, etc. After a large number of experiments on 3D printed ceramic parts, it was found that although freeze-drying can reduce deformation, the dried The strength of ceramic parts is too low, the freeze-drying process is complicated and the cost is high; multi-step drying has high requirements for drying equipment, the process is complicated and the cost is high; the ceramic green body after natural drying method is warped and deformed, and the cracking is serious, which seriously affects the product Dimension accuracy and yield
[0004] The Chinese patent (Application No. 200710103657.0, titled: a drying method for a long rod-shaped ceramic body) is only applicable to the drying of a long rod-shaped ceramic body, and the rod-shaped ceramics need to be bundled, the process is complicated and the output is low
In the Chinese patent (Application No. 201910497733.3, titled: Micro-deformation rapid drying method for ceramic green body), the drying process of ceramic green body is complicated.

Method used

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  • Conformal drying method for 3D printing direct writing forming ceramic body
  • Conformal drying method for 3D printing direct writing forming ceramic body
  • Conformal drying method for 3D printing direct writing forming ceramic body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1, a method for conformal drying of a 3D printing direct-writing shaped ceramic green body, comprising the following steps:

[0027] 1) Take 20g of pseudoboehmite, 2.4g of 10% dilute acetic acid, 18g of distilled water, and 0.075g of scallop powder, and mechanically stir at a speed of 100r / min for 30min to obtain alumina ceramic slurry; put the alumina ceramic slurry into In the direct writing 3D printer, in order to reduce the stress on the bottom of the ceramic blank, it is easy to separate from the printing base plate, keep moisture, and prevent the ceramic blank from cracking. A layer of polyethylene PE hydrophobic film is evenly laid on the printing base plate. Print ceramic blanks;

[0028] 2) After the 3D printing is completed, put the ceramic blank and the printed bottom plate into a constant temperature and humidity environment, and select the temperature and humidity that should be set for the constant temperature and humidity drying process accordi...

Embodiment 2

[0036] Embodiment 2, a method of conformal drying for 3D printing direct-writing shaped ceramic bodies, comprising the following steps:

[0037] 1) Take 20g of pseudoboehmite, 2.4g of 10% dilute acetic acid, 18g of distilled water, and 0.075g of scallop powder, and mechanically stir at a speed of 100r / min for 30min to obtain alumina ceramic slurry; put the alumina ceramic slurry into In the direct writing 3D printer, a layer of polypropylene PP hydrophobic film is evenly laid on the printing base plate, and the ceramic blank is 3D printed on the hydrophobic film;

[0038] 2) After the 3D printing is completed, put the ceramic blank and the printed bottom plate into a constant temperature and humidity environment, and select the temperature and humidity that should be set for the constant temperature and humidity drying process according to the warpage relationship obtained by MATLAB calculation and fitting experimental data:

[0039]

[0040] In the formula, w is the warpag...

Embodiment 3

[0046] Embodiment 3, a method of conformal drying for 3D printing direct-writing shaped ceramic bodies, comprising the following steps:

[0047] 2) Take 20g of pseudoboehmite, 2.4g of 10% dilute acetic acid, 18g of distilled water, and 0.075g of scallop powder, and mechanically stir at a speed of 100r / min for 30min to obtain alumina ceramic slurry; put the alumina ceramic slurry into In the direct writing 3D printer, a layer of fluorinated polyethylene hydrophobic film is evenly laid on the printing base plate, and the ceramic blank is 3D printed on the hydrophobic film;

[0048] 2) After the 3D printing is completed, put the ceramic blank and the printed bottom plate into a constant temperature and humidity environment, and select the temperature and humidity that should be set for the constant temperature and humidity drying process according to the warpage relationship obtained by MATLAB calculation and fitting experimental data:

[0049]

[0050] In the formula, w is th...

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Abstract

A conformal drying method for a 3D printing direct writing forming ceramic body is disclosed and comprises the steps that a ceramic primary blank is printed on a printing bottom plate flatly laid witha layer of hydrophobic film in a 3D mode, then the ceramic primary blank and the printing bottom plate are placed in a constant-temperature and constant-humidity environment together to be dried for6h, wherein the drying temperature and humidity are set according to a warping degree relational expression fitted by MATLAB, solid phase content is 18 to 22.29 percent, the constant temperature is 25-35 DEG C, and the relative humidity is 40-93%, the initial ceramic blank is separated from the hydrophobic film and is continuously dried at constant temperature and humidity for 12-15 hours, then the constant temperature is selected to be 25 DEG C, the relative humidity is selected to be 40%, drying is continued for 3 hours, the ceramic primary blank subjected to constant-temperature and constant-humidity drying is put into a drying oven, the temperature is set to be 100 DEG C and the blank is dried for 10-20 minutes, so that controllable deformation and micro-deformation of the 3D printingceramic can be achieved, and the mechanical property and the specific surface area of the 3D printing ceramic are greatly improved.

Description

technical field [0001] The invention belongs to the technical field of ceramic preparation, and in particular relates to a shape-conserving drying method for 3D printing direct-writing formed ceramic blanks. Background technique [0002] Porous ceramics have the advantages of large specific surface area, high adsorption capacity, and stable chemical properties. They can be widely used in ion exchange, adsorption, filtration and separation, catalysts, sensors, and lightweight design. 3D printing technology allows the precise manufacture of ceramic devices with complex structures and optimized properties, and simplification, personalized manufacturing, and low production costs are the significant advantages of this method. Direct writing technology (DIW) is a kind of 3D printing technology. The water-based ceramic slurry used in DIW printing has a wide range of applications, but the ceramic parts printed by DIW are prone to cracks and deformation during post-processing, and it...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/622C04B35/64C04B35/10C04B35/14C04B35/185C04B35/195B28B1/00B28B11/24B33Y10/00B33Y70/10
CPCB28B1/001B28B11/243B33Y10/00B33Y70/10C04B35/10C04B35/14C04B35/185C04B35/195C04B35/622C04B35/64C04B2235/3218C04B2235/61C04B2235/6562C04B2235/6567C04B2235/96C04B2235/963
Inventor 田小永霍存宝
Owner XI AN JIAOTONG UNIV
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