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4A type molecular sieve modified photocuring pipeline repair lining material and processing technology

A pipeline repair and processing technology, applied in the direction of pipes/pipe joints/fittings, pipe components, layered products, etc., can solve problems such as production process obstacles, uneven mixing, etc., achieve extreme physical properties, improve curing rate, design reasonable effect

Inactive Publication Date: 2020-11-10
江苏力繁新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the obvious fluidity of the resin, it has a more obvious impact on the operation and transportation of the product. How to use the low-viscosity grouting process and the conversion to high-viscosity is still an obvious challenge in this industry
[0004] At present, the process mainly uses fillers such as thixotropic agents to realize the phase transition of the resin, but the filler has many uncontrollable factors in the change of the properties of the overall material, such as uneven mixing, which also sets many obstacles to the improvement of the production process.

Method used

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  • 4A type molecular sieve modified photocuring pipeline repair lining material and processing technology
  • 4A type molecular sieve modified photocuring pipeline repair lining material and processing technology
  • 4A type molecular sieve modified photocuring pipeline repair lining material and processing technology

Examples

Experimental program
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Effect test

Embodiment 1

[0037] A 4A-type molecular sieve-modified light-cured pipeline repair lining material and its processing technology in this embodiment are characterized in that the light-cured pipeline repair lining material is composed of an anti-ultraviolet film, a resin isolation film, a vacuum introduction isolation film, glass Fiber axial braid, waterproof inner lining braid and high light transmittance film are covered in sequence, arranged according to the ring-mounted circular pipe, and its cross-section is from outside to inside: anti-ultraviolet film, resin isolation film, and vacuum introduction isolation film , glass fiber axial braid, waterproof lining braid and high light transmittance film;

[0038] The glass fiber axial braid is impregnated with a hyperbranched epoxy photocurable resin mother liquor;

[0039] Wherein, the hyperbranched epoxy photocurable resin mother liquor comprises the following components in parts by weight:

[0040]

[0041] Add the above components in...

Embodiment 2

[0045] A 4A-type molecular sieve-modified light-curing pipeline repair lining material and its processing technology in this embodiment, wherein the processing technology of the light-curing pipeline repair lining material includes the following specific steps:

[0046](a1) Molecular sieve spraying: Cover the high light transmittance film, waterproof lining braid and glass fiber axial braid sequentially from the inside to the outside. The outer surface of the glass fiber axial braid is sprayed with molecular sieve;

[0047] (a2) Molecular sieve lining: After the molecular sieve is uniformly sprayed and dried, the vacuum is introduced into the isolation film, resin isolation film and UV protection film, and the glass fiber axial braid is coated sequentially from the inside to the outside to obtain a dry molecular sieve lining. material;

[0048] (a3) resin mother liquor preparation: by weight parts, with novolac epoxy acrylate, bisphenol A type epoxy acrylate, soybean oil modi...

Embodiment 3

[0055] A 4A-type molecular sieve-modified light-curing pipeline repair lining material and its processing technology in this embodiment, wherein the processing technology of the light-curing pipeline repair lining material includes the following specific steps:

[0056] (b1) resin mother liquor preparation: by weight parts, with novolac epoxy acrylate, bisphenol A type epoxy acrylate, soybean oil modified epoxy acrylate photoinitiator, vulcanization auxiliary agent, siloxane surface auxiliary agent and acrylate monomer into a mixing container, and fully mixed to obtain a hyperbranched epoxy photocurable resin mother liquor, which is ready for use;

[0057] (b2) Resin mother liquor preparation: add molecular sieves to the hyperbranched epoxy photocurable resin mother liquor obtained in step (b1), and fully mix to obtain a hyperbranched epoxy photocurable resin modified mother liquor;

[0058] (b3) Impregnation of the glass fiber axial braid: at 20°C, place the glass fiber axial...

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Abstract

The invention discloses a 4A type molecular sieve modified photocuring pipeline repair lining material and a processing technology. The photocuring pipeline repair lining material is formed by sequentially coating an anti-ultraviolet film, a resin isolation film, a vacuum import isolation film, a glass fiber axial braided fabric, a waterproof lining braided fabric and a high light transmittance film, and is prepared through impregnation in resin mother liquid. The product has reasonable design and novel process, wherein the molecular sieve is used as a core catalyst, so that based on the adsorption capacity and adsorption heat release capacity of the 4A type molecular sieve to small molecular organic substances, the curing rate is remarkably increased, the resin mother liquor is subjectedto photo-induced curing at the efficiency close to 100%, the curing efficiency is high, the effect is good, and the toughness of a finished product is high; in addition, the physical property is extremely good, and the repairing capability, the corrosion resistance and the decontamination capability are also realized.

Description

technical field [0001] The invention relates to the technical field of pipeline repair materials, in particular to a 4A-type molecular sieve-modified light-cured pipeline repair lining material and a processing technology. Background technique [0002] Ultraviolet curing non-excavation repair technology refers to the use of mechanical traction to drag the felt hose filled with photosensitive resin into the repaired pipeline, inject compressed air to make it close to the inner wall of the pipeline, and irradiate the resin in the pipeline through ultraviolet light. Internal curing to form a high-strength resin-lined new pipe lining repair technology for the whole section of the pipeline. [0003] The current technology is to combine various types of unsaturated polyester resins, polyurethane resins or epoxy acrylic resins with glass fiber axial braids, and under the action of ultraviolet light (including mercury lamps, LEDs, etc. light sources), the process is initiated by pho...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B1/08B32B17/04B32B27/04B32B27/38B32B27/12B32B27/06B32B5/02B32B33/00B32B38/08F16L55/165C08G83/00
CPCB32B1/08B32B5/02B32B5/26B32B33/00B32B38/08F16L55/1654C08G83/005B32B2260/021B32B2260/046B32B2262/101B32B2307/71B32B2307/412B32B2307/726B32B2307/558B32B2307/762B32B2307/714B32B2037/243B32B2597/00
Inventor 梁旭周鹏邓文平
Owner 江苏力繁新材料有限公司
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