Preparation method of reaction injection molding interpenetrating network sweating wear-resistant screen

An injection molding and interpenetrating network technology, which is applied in the field of preparation of reaction injection molding interpenetrating network sweating and wear-resistant screens, can solve the problems of low wear rate, poor application effect, low oil content, etc., to improve production efficiency, Conducive to production energy consumption and high catalytic activity

Inactive Publication Date: 2020-10-02
安徽省华瑞网业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese patent CN2011103761903 discloses polyphenylene sulfide sweat-type lubricating and wear-resistant composite material and its preparation method. It is a porous grease-containing material with polyphenylene sulfide as the skeleton. The small coefficient is actually a sponge-like porous foam material impregnated with grease lubricating material, which is formed by sintering, which makes it impossible to apply in the screen. The common problem of other similar skeleton porous foam materials is low strength. , The connectivity of the internal pores is not good, and most of them adopt simple impregnation treatment, which has the obvious defects of low or high oil content, poor compactness and easy throwing of lubricating oil during friction. Realizing the bionics of human sweat glands is more similar to a sponge that absorbs grease. The application effect is not good, and it cannot be applied to the screen. It can ensure long-term use under high-frequency vibration conditions or high-temperature conditions, and requires small deformation, light weight, durability, and easy operation. This has led to the existing screen materials being mainly made of polyurethane, rubber, stainless steel, and nylon. The most widely used is polyurethane, which must undergo long-term curing and trimming and other processes through casting. In addition, the screen is always in an alternating state of dry and wet, and its material must be corrosion-resistant.

Method used

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  • Preparation method of reaction injection molding interpenetrating network sweating wear-resistant screen
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  • Preparation method of reaction injection molding interpenetrating network sweating wear-resistant screen

Examples

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Effect test

Embodiment 1

[0032] The first step is to prepare sweating microcapsules: in parts by weight, add 93 parts of water and 37 parts of melamine into a reaction kettle with a stirrer and a thermometer, heat up to 57°C, add 45 parts of cyanuric acid, and use triethylene Adjust the pH of the system to 9 with diamine, raise the temperature to 96°C and stir the reaction for 3 hours, then add 14 parts of aminoethylaminopropyl polydimethylsiloxane and mix evenly to obtain an oil phase liquid, and 37 parts of polytetrafluoroethylene dispersion emulsion Add 0.2 parts of emulsifier and disperse in 112 parts of deionized water, use a shear dispersion emulsifier at 6000r / min to emulsify for 4 minutes to obtain an emulsion, add the prepared oil phase liquid to the emulsion, and keep it for 5 minutes to obtain Uniformly stabilize the microcapsule emulsion, transfer the microcapsule emulsion to another reaction kettle, raise the temperature to 90°C, start stirring, and keep warm for 5 hours to obtain a viscou...

Embodiment 2

[0034] The first step is to prepare sweating microcapsules: in parts by weight, add 93 parts of water and 37 parts of melamine into a reaction kettle with a stirrer and a thermometer, heat up to 57°C, add 41 parts of cyanuric acid, and use triethylene Adjust the pH of the system to 8.5 with diamine, raise the temperature to 93°C and stir the reaction for 2 hours, then add 12 parts of aminoethylaminopropyl polydimethylsiloxane and mix evenly to obtain an oil phase liquid, and 32 parts of polytetrafluoroethylene dispersion emulsion Add 0.1 part of emulsifier to disperse in 104 parts of deionized water, use a shear dispersion emulsifier at 4000r / min to emulsify for 2 minutes to obtain an emulsion, add the prepared oil phase liquid to the emulsion, and keep it for 3 minutes to obtain Uniformly stabilize the microcapsule emulsion, transfer the microcapsule emulsion to another reaction kettle, raise the temperature to 85°C, start stirring, and keep warm for 3 hours to obtain a viscou...

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Abstract

The invention relates to the technical field of screen production. The invention relates to a screen, in particular to a preparation method of a reaction injection molding interpenetrating network sweating wear-resistant screen, which has extensive raw material source and simple preparation process; wherein vinyl ester resin and polyisocyanurate synchronously react to form an interpenetrating network through injection molding; an interpenetrating network structure is realized by means of introduced sweating microcapsules; therefore, the effects of bionic sweating and antifriction are achievedand good toughness and strength are realized; the prepared sweating wear-resistant screen has the advantages of light weight, high screening efficiency, no hole blockage, friction resistance, impact resistance, tear resistance and long service life; the prepared screen has the effects of reducing abrasion and sweating, so that microcapsule lubricating elements can be separated out along ordered channels of an interpenetrating network in a matrix under the action of high-temperature friction heat-stress when the screen is used and are enriched on the acting surface to form a lubricating film, and the high-temperature sweating and self-lubricating functions are achieved.

Description

technical field [0001] The invention belongs to the technical field of screen production, and in particular relates to a preparation method of a reaction injection molding interpenetrating network sweating wear-resistant screen. Background technique [0002] The material for sweating and friction is based on the bionics of human sweat glands. A material matrix with a sweat gland structure is prepared, and a low-melting point alloy or solid lubricant is compounded in the micropores of the matrix. Driven by high temperature and frictional heat-stress field, the microstructure of the matrix The lubricating components in the pores diffuse along the sweat gland-like ordered micropores and accumulate at the friction interface in a similar way to human sweat secretion, forming a lubricating film to realize its high-temperature self-compensating lubrication, a bionic lubrication and anti-friction technology. The earliest proposal of this research idea was not in the field of metal a...

Claims

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Application Information

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IPC IPC(8): C08L75/04C08L75/00C08K9/10C08K5/3492C08G59/16C08G18/02C08F283/00C08F212/12C08F212/36
CPCC08F283/006C08G18/022C08G59/1472C08L75/04C08L2201/02C08L2205/02C08L2205/04C08L75/00C08K9/10C08K5/34928C08F212/12C08F212/36
Inventor 高影孙亚东
Owner 安徽省华瑞网业有限公司
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