Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sizing process of synthetic fiber filament in short fiber sizing machine

A technology of synthetic fiber filament and short fiber pulp, which is applied in fiber type, fiber treatment, liquid/gas/steam yarn/filament treatment, etc., and can solve problems such as many warp beam breaks, yarn divergence, and few colors , to achieve the effects of strong production adaptability, improved weaving efficiency, and low PVA content

Inactive Publication Date: 2020-09-11
LUTAI TEXTILE
View PDF2 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Synthetic fiber filament has the advantages of good wear resistance, good elasticity, softness and smoothness, but it is prone to static electricity during the sizing process of the staple fiber sizing machine, the yarn diverges, and there are many warp beam breaks, which are difficult to straighten out. Smooth fiber surface, not easy to sizing
[0005] Patent CN106995963A "Nylon filament elastic yarn treatment process suitable for sizing of staple fiber sizing machine" proposes a treatment process for nylon filament elastic yarn suitable for sizing of staple fiber sizing machine. The sizing includes low The PVA content of the polymerization degree is as high as 32.8%. The high PVA (polyvinyl alcohol) content is not conducive to environmental protection, and it adopts the shortened yarn path process route, opens a single size tank for production, does not use cylinder pre-drying, and can only produce a small number of heads. , Varieties with few flowers and colors, poor variety adaptability
[0006] Patent CN103835089A "A sizing process for producing DTY filament varieties using a spun sizing machine", which proposes a sizing process for producing DTY filament varieties using a spun sizing machine, which adjusts the speed of the spun sizing machine Reduce to 20-25m / min, the reduction of the speed will have a certain impact on the output of the sizing machine, and it adopts oiling treatment. In order to ensure that the filament is dried after oiling, the temperature of the drying cylinder must be kept at 150-155°C , high temperature will affect the color fastness of the dyed warp beam, and it is easy to cause the fiber to fade, and the over-dried yarn is easy to be damaged, and it is easy to cause thread breakage during yarn separation
In addition, high-temperature drying consumes a lot of steam, which is not conducive to energy saving and consumption reduction

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Sizing process of synthetic fiber filament in short fiber sizing machine
  • Sizing process of synthetic fiber filament in short fiber sizing machine
  • Sizing process of synthetic fiber filament in short fiber sizing machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] NYLON70D filament fiber variety CK10101-1800194-1, gray fabric size 130*100*65.5, warp beam 13, white 626*7, blue 689*6 white and blue are evenly layered and go in two size tanks.

[0026] 1. Sizing equipment: Japanese Tsudakoma type single-dip double-press staple fiber sizing machine.

[0027] 2. Slurry formula:

[0028] name Special size for filament PVA antistatic agent Dosage(kg) 250 20 5

[0029] 3. Sizing process

[0030] 1) Normal temperature sizing: normal pressure pulping, add 300L demineralized water to the pulping tank, open the agitator and slowly put in 20kg PVA polyvinyl alcohol to raise the temperature to 100°C, after the slurry is completely gelatinized, open the pulping tank cover and naturally cool down to room temperature 35 ℃, put in 250kg of special slurry for filaments and 5kg of antistatic agent, and mix and stir;

[0031] 2) Drying route: Auxiliary pre-drying and pre-drying each reduce a group of drying cylinders. W...

Embodiment 2

[0041] NYLON70D filament fiber variety CK10101-1800186-1, gray fabric size 130*100*65.5, warp beam 13, white 678*8, blue 620*5 white and blue are evenly layered and go through two size tanks.

[0042] 1. Sizing equipment: Japanese Tsudakoma type single-dip double-press staple fiber sizing machine.

[0043] 2. Slurry formula:

[0044] name Special size for filament PVA antistatic agent Dosage(kg) 250 15 5

[0045] 3. Sizing process

[0046] 1) Sizing at room temperature: Sizing at normal pressure, adding 300L of demineralized water to the mixing tank, slowly putting in 15kg of PVA polyvinyl alcohol in the mixer and raising the temperature to 100°C. ℃, put into 250kg of special slurry for main slurry filament and 5kg of antistatic agent, mix and stir;

[0047]2) Drying route: Auxiliary pre-drying and pre-drying each reduce a group of drying cylinders. Walking route: auxiliary pre-drying (1 drying cylinder) → pre-drying (2 drying cylinders) → main d...

Embodiment 3

[0056] NYLON70D filament fiber variety CK10101-1800199-1, gray fabric specification 130*100*65.5, warp beam 12, white 695*6, dark blue 755*5, blue 582*1 and white one size slot, Dark blue and blue go together for a pulp trough.

[0057] 1. Sizing equipment: Japanese Tsudakoma type single-dip double-press staple fiber sizing machine.

[0058] 2. Slurry formula:

[0059] name Special size for filament PVA antistatic agent Dosage(kg) 250 25 5

[0060] 3. Sizing process

[0061] 1) Normal temperature sizing: normal pressure pulping, add 300L demineralized water to the pulping tank, turn on the agitator and slowly add 25kg of PVA polyvinyl alcohol to raise the temperature to 100°C. , put in 250kg of special slurry for main slurry filament and 5kg of antistatic agent, mix and stir;

[0062] 2) Drying route: Auxiliary pre-drying and pre-drying each reduce a group of drying cylinders. Walking route: auxiliary pre-drying (1 drying cylinder) → pre-drying ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of textiles, and specifically relates to a sizing process of a synthetic fiber filament on a short fiber sizing machine. The synthetic fiber filament adopts a production process of dyeing first and then sizing; the sizing process is: sizing - drying - moisturizing treatment - antistatic treatment; wherein low-viscosity slurry is used for sizing at roomtemperature when sizing, a single-group drying process is used for drying, and then the yarn after sizing is treated with moisturizing and antistatic treatment. According to the invention, the PVA content in the sizing agent is low; the sizing is performed at room temperature, which ensures the color fastness of the fiber and is more environmentally friendly; meanwhile, by optimizing the drying process route and adding the moisturizing and antistatic treatment process, the defects that the filament fiber is easy to be static during the sizing process on the short fiber sizing machine, the yarndiverges, and the warp beam is broken are perfectly solved; and the weaving efficiency is improved, the steam is saved by more than 30%, the double sizing tank production can be realized, the vehiclespeed is stable, the variety production adaptability is better, and the sizing process of the synthetic fiber filament on the short fiber sizing machine meets the requirements of low-consumption andenvironmentally friendly sizing.

Description

technical field [0001] The invention belongs to the technical field of textiles, and in particular relates to a sizing process for synthetic fiber filaments on a short fiber sizing machine. Background technique [0002] Warp yarn sizing is a key preparation process for fabric weaving. Unsized warp yarns have prominent hairiness on the surface, high surface friction resistance, and insufficient cohesion between fibers. During the weaving process, the fiber structure is loose and there are many broken ends, making it impossible to weave. The purpose of sizing is to endow the warp with the ability to resist external complex mechanical forces, improve the weavability of the warp, and ensure the smooth progress of the weaving process. [0003] The spun sizing machine is a sizing machine mainly used for sizing cotton and cotton blended yarns. The main technological process of the spun sizing machine is that the yarn is drawn out from the warp creel by several warp beams, and is dr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06M13/192D06M13/148D06M15/333D06B3/04D06B15/00
CPCD06B3/04D06B15/00D06M13/148D06M13/192D06M15/333D06M2200/40
Inventor 殷翠红刘明明李成刚杜立新翟秀清王顺利刘立强张承翔
Owner LUTAI TEXTILE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com