A kind of optical curve grinding wheel and its preparation method

An optical curve grinding and grinding wheel technology, which is applied in the direction of grinding/polishing equipment, abrasives, grinding devices, etc., can solve the problems of inability to carry out batch production of chamfering grinding wheels, unstable performance, and changes in grinding performance

Active Publication Date: 2021-08-20
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are mainly three ways of dressing the chamfering grinding wheel of this kind of metal bond superhard material, which are electrolytic grinding dressing, spark machine online dressing, and mechanical dressing. The device is on-line dressing, and the accuracy is seriously lost after disassembly, so it is impossible to carry out mass production of chamfering grinding wheels; spark machine dressing is currently the main dressing method for metal bond superhard material grinding wheels, but because spark machine dressing is a large current discharge in a short period of time, It is easy to cause the segregation of low melting point metal elements to change the bond composition of the repaired grinding wheel. The change of the composition will lead to the change of the grinding performance of the repaired grinding wheel, and the problem of unstable performance will easily occur when processing the workpiece; the above problems do not exist in mechanical dressing. However, no matter whether you use ordinary abrasive grinding wheels such as green carbon or superhard material grinding wheels, because the purpose is to process the micro-grooves of chamfering grinding wheels, it is necessary to trim the shape of ordinary abrasive grinding wheels or superhard material grinding wheels first, resulting in loss of precision and cannot be processed. This type of chamfering wheel
In addition, using an optical curve grinder with a metal bond superhard material grinding wheel can theoretically carry out this type of chamfering grinding wheel microgroove processing, but because the matching grinding wheel of the optical curve grinder is generally in the shape of a sharp corner, there are only one or two superhard grinding wheels at the sharp corner Abrasives, so this type of grinding wheel needs to have a strong ability to hold the abrasive. There is no relevant report on the optical curve grinding wheel for processing metal bond superhard material chamfering grinding wheels, and further research is needed.

Method used

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  • A kind of optical curve grinding wheel and its preparation method
  • A kind of optical curve grinding wheel and its preparation method
  • A kind of optical curve grinding wheel and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] like image 3 As shown, an optical curve grinding wheel includes a stainless steel substrate 1 and an abrasive layer 2, wherein the abrasive layer 2 includes abrasive materials and a metal bond, and is specifically composed of the following raw materials in parts by weight: 35 parts of copper powder, tin powder 25 parts, silver powder 10 parts, cubic boron nitride 30 parts (400 mesh).

[0034] The thickness of the abrasive layer 2 is lower than that of the substrate 1, and the edge of the abrasive layer 2 is designed with sharp corners, which is more convenient for dressing the chamfering grinding wheel. In the present invention, the emery wheel model that adopts is 14E1 , where: D represents the diameter of the grinding wheel, T represents the thickness of the abrasive layer, H represents the diameter of the inner hole of the grinding wheel, E represents the total thickness of the grinding wheel substrate, and X represents the width of the abrasive layer.

[0035] T...

Embodiment 2

[0044] For the optical curve grinding wheel provided in this embodiment, compared with Embodiment 1, the formulation of the abrasive layer is adjusted as follows:

[0045] The abrasive layer is composed of the following raw materials in parts by weight: 30 parts of copper, 25 parts of tin, 5 parts of silver powder, and 40 parts of cubic boron nitride; the mesh size of the cubic boron nitride is 280 mesh.

[0046]Compared with the preparation method of the optical curve grinding wheel in Example 1, the preparation parameters of the adjusted part are as follows:

[0047] Step 1) Take 5 parts of copper powder, 5 parts of silver powder, 40 parts of abrasive, and the mixing time of the abrasive layer in the three-dimensional mixer is 20h;

[0048] Step 4) in a heat resistant steel mold at 2500kg / cm 2 pressure to suppress;

[0049] Step 5) In a twin-body hot pressing sintering furnace, the temperature is raised to 500°C at a rate of 100°C / h, and the temperature is maintained for 2...

Embodiment 3

[0051] Compared with Example 1, the optical curve grinding wheel provided by the present embodiment adjusts the formulation of the abrasive layer as follows:

[0052] The abrasive layer is made of the following raw materials by weight: 33 parts of copper, 26 parts of tin, 6 parts of silver powder, and 35 parts of cubic boron nitride; the cubic boron nitride mesh number is 400 meshes.

[0053] Compared with the preparation method of the optical curve grinding wheel in Example 1, the preparation parameters of the adjusted part are as follows:

[0054] Step 1) Take 3 parts of copper powder, 6 parts of silver powder, 35 parts of abrasive, and the mixing time of the abrasive layer in the three-dimensional mixer is 10h;

[0055] Step 4) in a heat-resistant steel mold at 2000kg / cm 2 pressure to suppress;

[0056] Step 5) The temperature is raised to 450°C at a rate of 100°C / h in a twin-body hot pressing sintering furnace and kept for 1.5h.

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Abstract

The invention belongs to the technical field of dressing of superhard grinding wheels, and in particular relates to an optical curve grinding wheel for dressing superhard material chamfering grinding wheels of metal bond; it includes a base body and an abrasive layer, and the abrasive layer includes the following raw materials in parts by weight: abrasive 30-40 parts, and 60-70 parts of metal bonding agent; the metal bonding agent is composed of the following raw materials in parts by weight: 30-55 parts of copper powder, 25-50 parts of tin powder, and 5-10 parts of silver powder. The grinding wheel formula and processing technology of the invention are simple, and the operation is simple and convenient; the metal bond superhard material chamfering grinding wheel can be trimmed, the processing effect is good, and the micro groove size of the chamfering grinding wheel can reach the accuracy of plus or minus 0.01mm.

Description

technical field [0001] The invention belongs to the technical field of dressing superhard grinding wheels, and in particular relates to an optical curve grinding wheel used for dressing chamfering grinding wheels of metal bond superhard materials and a preparation method thereof. Background technique [0002] Metal bond superhard material chamfering grinding wheel is mainly used for processing the edges and corners of metal, ceramics, glass and other materials. There are concentric arc micro-grooves distributed on the outer circle. schematic diagram see figure 1 and figure 2 ). [0003] At present, there are mainly three ways of dressing the chamfering grinding wheel of this kind of metal bond superhard material, which are electrolytic grinding dressing, spark machine online dressing, and mechanical dressing. The device is on-line dressing, and the accuracy is seriously lost after disassembly, so it is impossible to carry out mass production of chamfering grinding wheels...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D3/06B24D3/10B24D3/34B24D18/00C22C32/00C22C30/04C22C30/02C22C1/05C22C1/10B22F1/00B22F3/02B22F3/10B22F5/00
CPCB24D3/06B24D3/10B24D3/342B24D18/0009C22C26/00C22C32/0068C22C30/04C22C30/02C22C1/051B22F3/02B22F3/1007B22F5/00C22C2026/003B22F2005/001B22F2999/00B22F1/052B22F2201/013
Inventor 李国伟张毅牛俊凯于鸿飞
Owner ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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