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Light reusable thermal insulation material and preparation method thereof

A technology of thermal insulation materials and composite materials, which is applied in the field of lightweight and reusable thermal insulation materials and their preparation, can solve the problems of low bearing capacity, inability to further prevent heat flow transfer, and large thermal conductivity, so as to adapt to the external environment. Strong ability of heating change, excellent ablation and heat insulation function, strong shape and heat insulation effect

Active Publication Date: 2020-06-16
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the amount of ablation of this type of material is too large in the working environment, and the thermal conductivity after ablation is large, which cannot further prevent heat flow transfer, so that the long-term ablation / heat insulation performance of the material cannot be exerted; and due to glass fiber, carbon fiber, basalt Cotton, glass microspheres and other reinforcing materials or fillers are prone to fall off and peel off after ablation, and it is difficult for such materials to maintain the aerodynamic shape of ablation / insulation materials
In addition, the current traditional ablative materials are disposable ablative materials, which obviously cannot be applied to reusable spacecraft
[0004] Chinese patent application 201310360892.1 discloses a micro-ablation thermal insulation material, which is prepared by ablative resin material and rigid thermal insulation material. However, the density of the material is relatively high, and after the ablation resin material contained in the material is ablated, the bearing capacity is low, so it is difficult to ensure the safety of the internal structure of the aircraft during long-term flight, and it is also impossible to for aircraft reuse

Method used

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  • Light reusable thermal insulation material and preparation method thereof
  • Light reusable thermal insulation material and preparation method thereof
  • Light reusable thermal insulation material and preparation method thereof

Examples

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Effect test

preparation example Construction

[0040] In a second aspect, the present invention provides a method for preparing the heat-resistant insulation material described in the first aspect of the present invention, the method comprising the following steps:

[0041] (1) Combining the upper fiber prefabricated body layer, the middle fiber matrix layer and the lower fiber prefabricated body layer (for example, by bonding, sewing or winding) to obtain an anti-scouring prefabricated body;

[0042] (2) Composite the anti-scouring prefabricated body obtained in step (1) with a ceramic matrix to obtain an anti-scouring matrix material; The prefabricated body is impregnated and compounded, so as to realize the densification of the upper and lower fiber prefabricated body layers, and obtain the anti-scour matrix material; In the scour matrix material, the mass ratio of the ceramic matrix to the scour-resistant preform can also be effectively adjusted according to the number of immersions;

[0043] (3) impregnating (for exa...

Embodiment 1

[0052] ① Preparation of anti-scouring prefabricated body: mullite fiber is selected as the intermediate fiber matrix layer, and the bulk density is 100kg / m 3 , thickness 25mm, size 150×150mm, using methyltrimethoxysilane as hydrophobizing agent, using gas phase hydrophobic method to hydrophobize the intermediate fiber matrix layer; choose alumina fiber weaving 2.5D upper fiber preform layer, oxidation Aluminum fiber diameter 10μm, braiding thickness 2mm, volume fraction 40%, quartz fiber weaving 2.5D lower fiber prefabricated body layer, quartz fiber diameter 8mm, braiding thickness 0.5mm, volume fraction 40%; Layer / intermediate fiber matrix layer / 0.5mm lower fiber prefabricated body layer is superimposed for integrated suture. Alumina fiber is selected as the suture material. The diameter of a single alumina fiber is 8mm, the line density is 800tex, and the suture gauge It is 10*10mm, and the anti-scouring prefabricated body is obtained.

[0053] ②Preparation of the anti-sco...

Embodiment 12

[0060] Embodiment 12 is basically the same as Embodiment 1, the difference is:

[0061] In ②, the anti-scouring matrix material with a mass ratio of ceramic matrix and anti-scouring preform of 40:100 was obtained.

[0062] The same test method as in Example 1 was used to perform a performance test on the heat-resistant insulation material prepared in this example, and the performance test results are shown in Table 2.

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Abstract

The invention relates to a light reusable thermal insulation material and a preparation method thereof. The thermal insulation material comprises an anti-scouring matrix material and an ablative composite material which is compounded with the anti-scouring matrix material and comprises an ablative resin, a gel curing agent and an ablative filler, wherein the anti-scouring matrix material comprisesan anti-scouring prefabricated body and a ceramic base body compounded with the anti-scouring prefabricated body, and the anti-scouring prefabricated body comprises an upper fiber prefabricated bodylayer, a lower fiber prefabricated body layer and a middle fiber base body layer. The method comprises the following steps: combining an upper fiber prefabricated body layer, a lower fiber prefabricated body layer and a middle fiber matrix layer to prepare an anti-scouring prefabricated body, and then compounding the anti-scouring prefabricated body with a ceramic matrix to prepare an anti-scouring matrix material; impregnating the anti-scouring matrix material with an ablative composite material mixed solution; and sequentially carrying out gelatinization and solidification on the anti-scouring matrix material to obtain the thermal insulation material. The thermal insulation material has the advantages of being excellent in ablation thermal insulation performance, high in shape maintaining capacity and capable of being repeatedly used.

Description

technical field [0001] The invention belongs to the technical field of heat-proof material preparation, and in particular relates to a lightweight and reusable heat-proof material and a preparation method thereof. Background technique [0002] When the re-entry spacecraft flies in the atmosphere, the outer surface of the vehicle is subjected to high airflow erosion, and the temperature is as high as 2000-10000°C. The high-efficiency ablation heat absorption / heat insulation integrated system must be used to protect the vehicle from heat. [0003] Traditional ablation materials (including low density and high density) use phenolic resin, epoxy resin, silicone resin, polytetrafluoroethylene, etc. Compounded with agents or reinforcing materials. Under high aerodynamic heat flow, heat is absorbed through surface ablation, so as to maintain the lower surface material below a certain temperature and ensure the structural stability of the lower surface material. However, the amoun...

Claims

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Application Information

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IPC IPC(8): C04B35/80C04B35/82C04B35/14C04B35/10C04B35/48C04B35/185C04B35/565C04B35/563C04B35/583C04B35/01C04B41/84
CPCC04B35/82C04B35/14C04B35/10C04B35/48C04B35/185C04B35/565C04B35/563C04B35/583C04B35/01C04B41/84C04B41/4961C04B2235/5232C04B2235/5228C04B2235/5224C04B2235/5256C04B2235/5244C04B2235/3418C04B2235/3409C04B2235/3821C04B2235/386C04B2235/616C04B2235/77C04B2235/96C04B2235/9607C04B2235/9615C04B41/4811C04B41/46C04B41/4535C04B41/4515C04B41/0072
Inventor 苏力军张丽娟郭建业宋寒鲁胜李文静裴雨辰
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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