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Anti-loose high-temperature alloy lock washer and manufacturing method thereof

A technology for stop washers and high-temperature alloys, applied in the direction of washers, manufacturing tools, metal processing equipment, etc., can solve the problems of lack of bending process, insufficient number of locking claws, and inability to meet the requirements of preventing nut rotation, so as to ensure flight quality, The effect of reducing the drop-off failure rate

Active Publication Date: 2019-04-05
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. Insufficient hardness, unable to meet the locking requirements under high temperature conditions;
[0007] 2. The number of locking claws is insufficient to meet the requirements for preventing nut rotation;
[0008] 3. The length of the stop claw is not enough to meet the anti-rotation requirements of the stop washer;
[0010] 1. The punching die cannot effectively punch out a stop washer with a hardness of 300HR15N;
[0011] 2. There is a lack of optimized bending process. For high-temperature alloy stop washers with high hardness, it is necessary to properly solve the problem of stop claw bending;

Method used

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  • Anti-loose high-temperature alloy lock washer and manufacturing method thereof
  • Anti-loose high-temperature alloy lock washer and manufacturing method thereof
  • Anti-loose high-temperature alloy lock washer and manufacturing method thereof

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Effect test

Embodiment 1

[0043] Such as Figure 1 to Figure 10 As shown, the present invention provides an anti-loose superalloy stop washer, which includes a ring part 1, two locking claws 2 are respectively arranged on the left and right sides of the ring part 1, and four locking claws are arranged on the left and right sides 2. The bottom of the ring part 1 is provided with a stop claw 3, the length of the stop claw 3 is 8mm, the overall thickness of the stop washer is 1mm, and it is made of GH3044 material.

[0044] According to the feedback of the failure information of a certain type of aero-engine heat shield nut falling off, the failure analysis is carried out, and the nut locking torque is calculated by using the knowledge of mechanics. At the same time, the simulation software such as Ansys is used to simulate the stress of the stop washer to guide the stop washer The material, size and structure of the engine were changed, combined with the temperature measurement test and hardness test of ...

Embodiment 2

[0081] An anti-loose superalloy stop washer and a manufacturing method thereof, other features are the same as in embodiment 1, the difference is that another method for deburring by rolling is disclosed in this embodiment, specifically as follows: in step 4 Abrasives are glass balls, the specifications of which are SΦ3mm-SΦ5mm spheres, the volume ratio of abrasives to parts is 3:1-4:1, and the grinding time is 25min-30min.

[0082] The same technical effect as that of Embodiment 1 can be achieved by adopting the above-mentioned method for deburring by rolling.

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Abstract

The invention belongs to the technical field of aero-engine manufacturing and repairing, and discloses an anti-loose high-temperature alloy lock washer which comprises a ring part. Two locking claws are arranged on each of the left side and the right side of the ring part, a lock claw is arranged at the bottom of the ring part, the length of the lock claw is 4-8 mm, and the lock washer is made ofGH3044. According to the anti-loose high-temperature alloy lock washer, the failure rate of falling of heat shield nuts in the using process of an aero-engine of a certain type is effectively lowered,the stability of the engine and assembling efficiency of operators are improved, the flight quality is guaranteed, and regular checking, fault repairing and repeated test-run costs are saved.

Description

technical field [0001] The invention belongs to the technical field of aero-engine manufacture and maintenance, and in particular relates to an anti-loose superalloy stop washer and a manufacturing method thereof. Background technique [0002] During the use of a certain type of aero-engine, the heat shield nut has been falling off for a long time. A general survey of the heat shield nut in use of a certain type of aero-engine fell off, and it was found that 1-2 nuts fell off in each of the 8 engines. Fault. [0003] Nut failures still occur frequently, and the development of the failure is more serious, and the number of nuts falling off is increasing day by day. Of the 12 nuts used to fix the heat shield, 7 of the 12 nuts have fallen off on a certain engine, which affects the reliability of the engine. [0004] The original assembly of the old structure with double claws and a stop washer made of 1Cr18Ni9Ti, under the high temperature and high pressure conditions of 500-6...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D28/14B21D37/12B23P15/00B24B9/04F16B39/24F16B43/00
CPCB21D28/14B21D37/12B23P15/00B24B9/04F16B39/24F16B43/00
Inventor 张贺杨玉龙张勇孙汕民张思秋
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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