Craft bottle one-step forming technology

A molding process and process technology, which is applied in the field of one-step molding process of craft bottles, can solve problems such as unfavorable factory development, rising raw material prices, rising raw material prices, etc., and achieve the effect of reducing labor intensity, reducing bottle shrinkage, and reducing logistics links

Inactive Publication Date: 2019-01-25
惠州市恒威包装制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Plastic bottles are a labor-intensive industry, and the current labor costs continue to rise. For plastic bottle companies, labor costs have become a huge pressure
Secondly, the price of raw materials continues to rise. Affected by the rise of various costs in the market, raw materials have risen significantly, which has caused another layer of pressure on plastic bottle companies.
Now the factory mostly adopts the traditional two-step (injection stretch-blowing) production process for bottle injection molding, and the traditional two-step production process needs to go through the steps of raw material drying, injection molding preform, cooling, oven heating preform, blowing and other steps. It is more complicated, consumes more energy, and requires more manpower, which is not conducive to the development of the factory

Method used

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  • Craft bottle one-step forming technology
  • Craft bottle one-step forming technology
  • Craft bottle one-step forming technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A kind of craft bottle one-step molding process, comprises the following steps:

[0017] 1) Put the PET raw material into the dehumidification drying conveyor for dehumidification and drying to prevent the PET raw material from being hydrolyzed due to excessive moisture and heat in the next process, and control the internal temperature of the dehumidification dryer to 165°C, and the dehumidification and drying time 5h, then check the water content of the PET raw material, if the water content of the PET raw material is greater than 50ug / g, then use 155°C to continue drying until the water content of the PET raw material is less than 50ug / g, if the water content of the PET raw material is less than 50ug / g, then into the heating barrel;

[0018] 2) In order to make the heating cylinder evenly heat and plasticize the fed PET raw material to obtain a melt, the internal temperature of the heating cylinder is controlled at 275°C during the plasticization process to avoid exce...

Embodiment 2

[0025] A kind of craft bottle one-step molding process, comprises the following steps:

[0026] 1) Put the PET raw material into the dehumidification drying conveyor for dehumidification and drying to prevent the PET raw material from being hydrolyzed due to excessive moisture and heat in the next process, and control the internal temperature of the dehumidification dryer to 155°C, and the dehumidification and drying time 3h, then check the water content of the PET raw material, if the water content of the PET raw material is greater than 30ug / g, then use a temperature of 145°C to continue drying until the water content of the PET raw material is less than 30ug / g, if the water content of the PET raw material is less than 30ug / g, then into the heating barrel;

[0027] 2) In order to make the heating cylinder evenly heat and plasticize the fed PET raw material to obtain a melt, the internal temperature of the heating cylinder is controlled at 265°C during the plasticization proc...

Embodiment 3

[0034] A kind of craft bottle one-step molding process, comprises the following steps:

[0035] 1) Put the PET raw material into the dehumidification and drying conveyor for dehumidification and drying to prevent the PET raw material from being hydrolyzed due to excessive moisture and heat in the next process, and control the temperature inside the dehumidification dryer to 160°C, and the dehumidification and drying time 4h, then check the water content of the PET raw material, if the water content of the PET raw material is greater than 40ug / g, then use 150°C to continue drying until the water content of the PET raw material is less than 40ug / g, if the water content of the PET raw material is less than 40ug / g, then into the heating barrel;

[0036] 2) In order to make the heating cylinder evenly heat and plasticize the fed PET raw material to obtain a melt, the internal temperature of the heating cylinder is controlled at 270°C during the plasticization process to avoid exces...

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Abstract

The invention discloses a craft bottle one-step forming technology. The technology comprises the steps that a PET raw material is dehumidified and dried to prevent the PET raw material from being heated and hydrolyzed in the following technology because of too high humidity, the PET raw material is heated and uniformly plasticized at the appropriate temperature to prevent generation of too much acetaldehyde, appropriate pressure can ensure to obtain the ideal bottle green body transparency, rapid cooling can improve the production efficiency and prevent the cooling speed from being low to cause decreasing of the transparency of the bottle green body, bottle shaping can be ensured by using the correct extension ratio and air pressure at the correct bottle green body temperature, the shrinkage rate of the bottle is reduced, finally slow decompression is conducted to open the mold to take out the bottle, the safety in the mold opening process is ensured, the defective rate can be reducedby testing the bottle twice, the middle procedure that heating is conducted after cooling is omitted by adopting the one-step production technology in the injection molding process, accordingly the energy consumption is lowered, the logistics links are reduced, and meanwhile, the manpower labor intensity is relieved.

Description

technical field [0001] The invention specifically relates to a one-step forming process of a craft bottle. Background technique [0002] Plastic bottles are mainly made of materials such as polyethylene or polypropylene with the addition of various organic solvents. Polyester (PET), polyethylene (PE) and polypropylene (PP) are widely used as raw materials for plastic bottles. After adding corresponding organic solvents, after high temperature heating, they are blown, extruded, or injection molded through plastic molds. plastic container. It is mainly used for liquid or solid disposable plastic packaging containers for beverages, food, pickles, honey, dried fruits, edible oil, agricultural and veterinary drugs, etc. Plastic bottles have the characteristics of unbreakable, low cost, high transparency, and food-grade raw materials. Plastic bottles are a labor-intensive industry, and the current labor costs continue to rise. For plastic bottle companies, labor costs have beco...

Claims

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Application Information

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IPC IPC(8): B29C49/06B29C49/78B29B13/06
CPCB29B13/06B29C49/06B29C49/783B29C49/786B29C49/78Y02P70/10B29C2049/023
Inventor 邓威
Owner 惠州市恒威包装制品有限公司
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