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Electric knife bit for endoscopic submucosal dissection, and preparation method thereof

A peeling and mucous membrane technology, used in metal processing equipment, transportation and packaging, etc., can solve the problems of insufficient bonding strength of product interface, large equipment investment, long production cycle, etc., to avoid deformation, long service life, and excellent product performance. Effect

Active Publication Date: 2019-01-04
湖南英捷高科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are many processes for preparing such core-shell structural parts, such as thermal spraying, surface machining, chemical vapor deposition (CVD), physical vapor deposition (PVD), laser cladding, etc., but these processes are different to varying degrees. There are various disadvantages: For example, the insufficient bonding strength of the product interface in spraying or laser cladding processes affects the service life, and the equipment investment is large, the production cycle is long and the cost is high; surface machining and chemical treatment are limited by the shape of the product, and the cost is also high
However, there is no report on the use of powder co-injection molding in the existing technology for preparing electric knife heads.

Method used

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  • Electric knife bit for endoscopic submucosal dissection, and preparation method thereof
  • Electric knife bit for endoscopic submucosal dissection, and preparation method thereof
  • Electric knife bit for endoscopic submucosal dissection, and preparation method thereof

Examples

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Effect test

example 1

[0054] A kind of preparation technology of endoscopic mucosal dissection (ESD) electric knife head, its process is as follows:

[0055] A. Raw material preparation: the shell material is 316L stainless steel gas-atomized powder with an average particle size of 22um provided by the British Osprey company. The chemical composition of the powder is shown in Table 1. figure 1 It is the SEM topography of 316L stainless steel powder; the core layer material uses ZrO with an average particle size of 45um 2 ceramic powder, figure 2 ZrO 2 Ceramic powder SEM topography;

[0056] Table 1 Chemical composition of 316L stainless steel powder

[0057]

[0058] B, preparation binder: by mass percentage, get paraffin wax (PW) 65%, polyethylene (PE) 19%, carnauba wax (CW) 15%, stearic acid (SA) 1%, at 140 ℃ of temperature Mix in a mixer for 2 hours to prepare the binder;

[0059] C. Preparation of feeding material: mixing and granulating the binder and shell material 316L stainless ste...

example 2

[0064] A kind of preparation technology of endoscopic mucosal dissection (ESD) electric knife head, its process is as follows:

[0065] A. Raw material preparation: the shell material is 316L stainless steel gas-atomized powder with an average particle size of 22um provided by the British Osprey company. The chemical composition of the powder is shown in Table 1. figure 1 It is the SEM topography of 316L stainless steel powder; the core layer material uses ZrO with an average particle size of 45um 2 ceramic powder, figure 2 ZrO 2 Ceramic powder SEM topography;

[0066] B, prepare binding agent: by mass percentage, get paraffin wax (PW) 69%, polyethylene (PE) 20%, carnauba wax (CW) 10%, stearic acid (SA) 1%, at 150 ℃ of temperature Mix in a mixer for 1.5h to prepare the binder;

[0067] C. Preparation of feeding material: mixing and granulating the binder and shell material 316L stainless steel powder according to the volume ratio of 40%:60% to make shell material feeding....

example 3

[0072] A kind of preparation technology of endoscopic mucosal dissection (ESD) electric knife head, its process is as follows:

[0073] A. Raw material preparation: the shell material is 316L stainless steel gas-atomized powder with an average particle size of 22um provided by the British Osprey company. The chemical composition of the powder is shown in Table 1. figure 1 It is the SEM topography of 316L stainless steel powder; the core layer material uses ZrO with an average particle size of 45um 2 ceramic powder, figure 2 ZrO 2 Ceramic powder SEM topography;

[0074] B, prepare binding agent: by mass percentage, get paraffin wax (PW) 72%, polyethylene (PE) 18%, carnauba wax (CW) 8%, stearic acid (SA) 2%, at 155 ℃ of temperature Mix in a mixer for 1 hour to prepare the binder;

[0075] C. Preparation of feeding material: mixing and granulating the binder and shell material 316L stainless steel powder according to the volume ratio of 42%:58% to make shell material feeding...

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Abstract

The invention discloses an electric knife bit for endoscopic submucosal dissection, and a preparation method thereof. The electric knife bit is composed of a core layer and a shell layer. The core layer is wrapped with the shell layer. The preparation method of the electric knife bit comprises the steps that 316L stainless steel and ZrO2 ceramic are selected as a shell layer material and a core layer material correspondingly; shell layer material feed and core layer material feed are obtained through mixing and pelletizing; then the shell layer material feed and the core layer material feed are sequentially injected into a mold cavity through a co-injection forming technology to obtain a product green body; and then a binder in the green body is removed through solvent degreasing and thermal degreasing technologies, and finally a structural and functional integration electric knife bit product is obtained through co-sintering densification. According to the electric knife bit, a powderco-injection forming technology is adopted, the processing efficiency is high, the production cost is low, a composite material with the excellent shell layer and core layer binding property and thestable quality is prepared, the problems such as poor product performance, low efficiency and high cost in existing technologies are solved, and the preparation method is suitable for preparing the electric knife bit for the endoscopic submucosal dissection.

Description

technical field [0001] The invention relates to an endoscopic mucosal dissection (ESD) electric knife head and a preparation method thereof, in particular to an endoscopic mucosal dissection (ESD) electric knife head and powder co-injection molding technology to prepare endoscopic mucosal dissection electric knife The method of the knife head. Background technique [0002] With the development of society, people pay more and more attention to health. The discovery and removal of early digestive tract cancer and precancerous lesions have always been the focus of endoscopists. Endoscopic mucosal dissection (ESD) can be used to completely resect some early tumors with electrocautery, which is a commonly used surgical method to achieve radical cure. [0003] The electric knife head is one of the key parts, which generally consists of a conductive shell layer for cutting and an insulating core layer for connecting the knife handle. The electric knife head has the following cha...

Claims

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Application Information

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IPC IPC(8): B22F5/00B22F3/22
CPCB22F3/225B22F5/00B22F2005/001B22F2999/00B22F2998/10B22F3/1007B22F2201/20B22F1/107B22F3/1021
Inventor 李益民余勇何浩胡幼华王霄
Owner 湖南英捷高科技有限责任公司
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