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Waste butyl rubber regeneration technology and preparation method thereof

A technology for waste butyl rubber and waste butyl rubber, applied in the rubber field, can solve the problems of difficult realization of general experimental conditions, unfavorable environmental protection, waste of energy environment, etc. chain, the effect of reducing production costs

Active Publication Date: 2018-11-20
QINGDAO UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the current actual production adopts a high-temperature regeneration process. High temperature means high energy consumption, which will waste energy and cause environmental pollution. For example, Chinese patent application 2015107589702 discloses a method for producing environmentally friendly high-strength butyl reclaimed rubber at high temperature and normal pressure In the production process, the latter can control the temperature at 250-350°C for desulfurization. High temperature will generate high-temperature gas, which will affect the environment to a certain extent and is not conducive to environmental protection.
[0005] In the process of rubber regeneration production, waste rubber needs to be crushed. The smaller the crushed particle size, the more conducive to production and the more thorough the regeneration process. However, the more thoroughly the waste rubber is crushed, the more energy it consumes, which is not conducive to environmental protection, such as A production method of environmentally friendly butyl reclaimed rubber disclosed in Chinese patent application 2014100399882, in the production process, the waste butyl is crushed to a fineness below 0.4mm, and the smaller the particle size of the waste butyl in the production process, the greater the energy consumption. Big, not conducive to environmental protection
[0006] Chinese patent application 201510714323.1 relates to the technical field of low-temperature desulfurization to prepare reclaimed rubber, especially a method for preparing reclaimed rubber through low-temperature desulfurization of waste tires. After the waste tires are treated with ethanol, Tween 80 is added, and microwave radiation is used to make the waste tires The bond energy of the S-S bond and S-C bond in the tire rubber block has been reduced, and the activation energy of the colloid molecules and the S-S bond and S-C bond in the tire rubber block has been reduced. Low-temperature treatment greatly reduces the molecular activation energy of sulfur-containing components in waste tires and improves the efficiency of subsequent desulfurization. Combined with crushing, magnetic separation, and grinding steps, combined with ultrasonic catalytic treatment, and zinc oxide, acetic acid With the addition of , the removal rate of waste tires is higher, and the energy consumption in the desulfurization process is lower, so that the tensile strength and elongation at break of the reclaimed rubber are greatly improved, and the performance of the reclaimed rubber is also improved. However, the regeneration process is relatively complicated, the production efficiency is not high, and the cost of chemical microwave radiation treatment is relatively high, and it is difficult to realize the general experimental conditions

Method used

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  • Waste butyl rubber regeneration technology and preparation method thereof
  • Waste butyl rubber regeneration technology and preparation method thereof
  • Waste butyl rubber regeneration technology and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Embodiment 1 A kind of waste butyl rubber regeneration process and preparation method thereof

[0057] Components: By weight fraction: 100 parts of waste butyl rubber, 2 parts of orange peel oil, 2 parts of anisoic acid, 3 parts of naphthalene sulfonate, 2 parts of special activator 580, 4 parts of paraffin oil, anti-aging agent RD1.8 share.

[0058] Preparation:

[0059] (1) First, after cleaning and drying the waste butyl rubber, cut it into small pieces of 50mm×50mm×5mm, and then mix it with orange peel oil, anisoic acid, naphthalene sulfonate, paraffin oil, and anti-aging agent RD according to the formula content Put it into the internal mixer, and adjust the filling factor to 0.7, the pressure of the upper top bolt to 0.5Mpa, the temperature to 65°C, the control speed to be 50r / min, press down the top bolt to carry out internal mixing for 1min, and then lift the bolt to add the component content The special effect activator 580 is pressed on the top bolt and then...

Embodiment 2

[0065] Embodiment 2 A kind of waste butyl rubber regeneration process and its preparation method

[0066] Components: by weight fraction: 100 parts of waste butyl rubber, 2.2 parts of lemon peel oil, 2.2 parts of terpinene, 3.2 parts of naphthalene sulfonate, 2.2 parts of special effect activator 580, 4.2 parts of paraffin oil, anti-aging agent RD1. 8 servings.

[0067] Preparation:

[0068] (1) First, after cleaning and drying the waste butyl rubber, cut it into small pieces of 20mm×20mm×5mm, and then mix it with lemon peel oil, terpinene, naphthalene sulfonate, paraffin oil and anti-aging agent according to the formula content Put RD into the internal mixer, and adjust the filling factor to 1.05, the pressure of the top bolt is 0.5Mpa, the temperature is 65°C, the speed is controlled at 60r / min, and the top bolt is pressed down for internal mixing for 1min, and then the bolt is lifted to add the components The specific effect activator of content 580 is pressed on top bolt...

Embodiment 3

[0074] Embodiment 3 A kind of waste butyl rubber regeneration process and its preparation method

[0075] Components: by weight fraction: 100 parts of waste butyl rubber, 2 parts of lemon peel oil, 2 parts of terpinene, 3 parts of naphthalene sulfonate, 2 parts of special activator 580, 4 parts of paraffin oil, 0.1 part of lignin , anti-aging agent RD1.8 parts.

[0076] Preparation method: same as Example 1.

[0077] Its properties are as follows: tensile strength 7.65MPa, tear strength 41.71KN / m, elongation at break 590.31%. , Mooney viscosity 60.25.

[0078] The performance of recycled butyl rubber in the national standard GB / T 13460-2016 general specification for recycled rubber: tensile strength 6.8MPa, elongation at break 460%, Mooney viscosity 70.

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Abstract

The invention relates to a waste butyl rubber regeneration technology. The following components are used in the waste butyl rubber regeneration technology in parts by weight: 100 parts of waste butylrubber, 2 to 3 parts of vegetable oil, 2 to 3 parts of plant ester, 3 to 4 parts of an efficient water reducer, 2 to 3 parts of a special-effect activating agent and 4 to 6 parts of mineral oil. 0.1 to 0.2 parts of lignin is further added in the technology in parts by weight, and prepared waste butyl rubber has preferable comprehensive performance by controlling the mass ratio of the vegetable oilto the plant ester and the mass ratio of the vegetable oil to the lignin. The invention also provides a preparation method of the waste butyl rubber regeneration technology, the waste butyl rubber isregenerated by using a low temperature continuous mixing and refining method, a continuous regeneration technology is carried out on the waste butyl rubber by using an internal mixer, a double-screwextruder, a rubber filter and a refiner to replace a reaction still under traditional high temperature and high pressure, the selective cleavage of chemical bonds is realized, and then the low-temperature environmental protection regeneration of the waste butyl rubber is realized.

Description

technical field [0001] The invention relates to the technical field of rubber, in particular to a waste butyl rubber regeneration process and a preparation method thereof. Background technique [0002] Butyl rubber is a copolymer of polybutene and a small amount of polyisoprene. A large number of large-scale arrangements of methyl groups in its molecular structure make butyl rubber have low air permeability, good thermal stability, good shock absorption performance, and ozone resistance. And other advantages, has been widely used in aerospace, transportation, mechanical equipment, construction engineering and daily life and other fields. In recent years, due to the rising price of the international oil market, the price of butyl rubber has also been rising. Although the price of butyl rubber products has risen, the overall price increase is far less than that of butyl rubber. Many companies have turned their attention to the best alternative to butyl rubber - butyl reclaime...

Claims

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Application Information

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IPC IPC(8): C08J11/28C08J11/26C08J11/20C08L23/22
CPCC08J11/20C08J11/26C08J11/28C08J2323/22B29B7/7495B29B7/183B29B7/48B29B7/823B29B7/748B29B7/7461B29B7/726B29B7/728B29C48/375B29C48/40B29C48/387B29C48/022B29K2021/006B29K2105/26Y02W30/62
Inventor 郭磊王晓睿张鲁琦翟天剑汪传生王波
Owner QINGDAO UNIV OF SCI & TECH
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