Method and device for continuous preparing of corrosion-resisting joist steel through hot dip aluminum plating method

A technology of hot-dip aluminum plating and I-beam, applied in hot-dip plating process, metal material coating process, coating, etc., can solve problems such as difficulties, affecting the surface quality of strip steel, friction and scratches on steel surface, etc., and achieve Energy saving, impact reduction, uniform thickness effect

Inactive Publication Date: 2018-11-13
GUIZHOU INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of hot-dip galvanizing, a sinking roll needs to be placed in the aluminum or zinc bath as a non-drive turning roll. The temperature of hot-dip galvanizing is generally 440-460 °C, and the requirements for the material of the sinking roll are not very strict. However, It is very difficult to hot-dip high-melting point substances at higher temperatures to obtain the required materials, especially for functional materials that require very strict material purity. Hot-dip aluminum plating requires more than 700 ° C. At the same time, sinking rolls and The relative sliding of the strip will cause friction and scratches on the surface of the steel and will seriously affect the surface quality of the strip

Method used

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  • Method and device for continuous preparing of corrosion-resisting joist steel through hot dip aluminum plating method

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Effect test

Embodiment 1

[0040] A kind of method that the present invention proposes can prepare the aluminized I-beam of high corrosion resistance performance, and concrete operation step is:

[0041] (1) Pretreatment of the I-beam: use sandpaper to polish off the oxide layer on the surface of the I-beam sample 1, pickle with hydrochloric acid, degrease with alcohol and acetone, and dry it with cold wind;

[0042] (2) Preparation of molten aluminum in the reserve molten pool 8: Add high-purity aluminum ingots and a certain amount of rare earth elements into the reserve molten pool, turn on the power to heat, melt it, and keep it within a certain temperature range to make the molten aluminum Have a certain degree of superheat;

[0043] (3) Preparation of the aluminum coating 21: open the preheating furnace 4, preheat the I-beam sample 1, and control its temperature at 200-500° C., open the electromagnetic seal valve through the inductor 10 of the electromagnetic valve, and store The rare earth-contai...

Embodiment 2

[0047] Add 100kg of high-purity aluminum ingots and 0.4kg of cerium into the reserve molten pool 8, turn on the preheating furnace 4, keep the temperature at 690-900°C, open the electromagnetic sealing valve through the sensor 10 of the electromagnetic valve, and turn on the conveying roller at the same time One 2 and conveying roller two 3, at the same time, use the hydraulic jack 5 to transfer the molten aluminum in the reserve molten pool 8 into the dipping pool 11 through the catheter 13, and control the temperature at 750±20°C. The Q235 I-beam with a size of 100×63×4.5 is controlled at a transmission speed of 10m / min. Under the viscosity of the melt, a layer of aluminum coating 21 is covered on the surface of the I-beam sample 1, and then passes through the upper end of the dipping pool 11. Air knife 14 and air knife 2 15 with a preheating temperature of about 60°C and compressed gas of high-purity argon are used to spray the coating surface, and the air knife 14 and air k...

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Abstract

The invention discloses a method and device for continuous preparing of corrosion-resisting joist steel through a hot dip aluminum plating method. According to the method, a joist steel base body passes through a molten pool of melted high-purity aluminum from bottom to top in the device, wherein rare earth is added in the high-purity aluminum; the melted liquid is kept in the temperature range above the melting point; the surface of the joist steel base body is covered with an aluminum plating layer under the action of melt liquid viscidity and surface tension; then, the air knife technologyis adopted for conducting injection and thickness reduction on a hot dipping clad layer; and finally, after heat treatment is conducted in a heat treatment furnace, the corrosion-resisting joist steelin which the binding force between the clad layer and the joist steel base body is good is obtained. The joint steel is utilized for rapidly passing through the high-purity aluminum and proper-volumerare earth melt liquid to be provided with the aluminum plating layer through hot dipping, and then the joist steel with the excellent corrosion resisting performance is obtained through the heat treatment technology; and the beneficial effects that operation is simple and efficient, and preparing can be continuous are achieved, and therefore the preparing cost can be greatly reduced.

Description

technical field [0001] The invention relates to a method and a device for preparing an I-beam with high corrosion resistance, belonging to the fields of metallurgical technology and material science. Background technique [0002] I-beams, also known as steel beams, are long strips of steel with I-shaped cross-sections. They can be divided into ordinary I-beams and light I-beams. Profiles, grating floors, railings, cable distribution racks, tool handles, substation structures, overpasses and working platforms. However, a large amount of I-beams are lost each year to corrosion. At present, galvanized steel is mainly used for corrosion protection in the world, but the bonding strength between the zinc coating and the steel substrate is not good, and the corrosion resistance is not ideal, thus limiting its application. Therefore, it is of great economic significance to develop I-beam materials with high corrosion resistance. [0003] At present, many studies have been carried...

Claims

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Application Information

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IPC IPC(8): C23C2/12C23C2/18C23C2/28
CPCC23C2/003C23C2/12C23C2/18C23C2/28
Inventor 龙琼伍玉娇黄芳凌敏周登凤路坊海何杰军
Owner GUIZHOU INST OF TECH
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