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Porcelain tile with high polishing waste content and preparation method thereof

A polishing waste and high-dosage technology, applied in the field of architectural ceramics, to achieve efficient resource utilization, high utilization rate, and reduce raw material costs

Inactive Publication Date: 2018-02-02
FOSHAN OCEANO CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, polishing waste has not been utilized in large quantities in porcelain tile products

Method used

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  • Porcelain tile with high polishing waste content and preparation method thereof
  • Porcelain tile with high polishing waste content and preparation method thereof
  • Porcelain tile with high polishing waste content and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A preparation method for porcelain tiles containing high-volume polishing waste, comprising the following process steps:

[0017] 1) Ingredients: by mass percentage, take by weight 5% kaolin, 5% black mud, 5% potassium sand, 8% aluminum potassium sand, 12% high aluminum potassium sodium sand, 3% calcite, 5% % talc, 7% nepheline, 44.5% ceramic polishing waste, 1% aluminum powder with a fineness of 325 mesh, 4% silicon aluminum alloy powder with a fineness of 600 mesh, and 0.5% sodium tripolyphosphate. material;

[0018] 2) Ball milling: adding the mixture and water into a ball mill for ball milling, with a solid content of 60%, to obtain a slurry, and the milling fineness is less than 0.3% on a 250-mesh sieve;

[0019] 3) Spray granulation: the slurry is prepared into green body powder with a moisture content of 8% by spray granulation;

[0020] 4) Stale: stale the green body powder for 10 days;

[0021] 5) Molding: Molding the stale green body powder according to the...

Embodiment 2

[0028] A preparation method for porcelain tiles containing high-volume polishing waste, comprising the following process steps:

[0029] 1) Ingredients: by mass percentage, weigh 3% of bentonite, 27% of black mud, 4% of sodium sand, 6% of high alumina potassium sand, 12% of dolomite, 6% of talc, 7% of Nepheline, 34.2% ceramic polishing waste, 4% silicon-aluminum alloy powder with a fineness of 600 mesh, 3% silicon-aluminum-barium alloy powder with a fineness of 1000 mesh, 3% ferrosilicon alloy with a fineness of 2000 mesh, 0.8% carboxymethyl Sodium cellulose, mixed to obtain a mixture;

[0030] 2) Ball milling: adding the mixed material and water into a ball mill for ball milling, with a solid content of 65%, to obtain a slurry, and the milling fineness is less than 0.3% on a 250-mesh sieve;

[0031] 3) Spray granulation: the slurry is prepared into green body powder with a water content of 5% by spray granulation;

[0032] 4) Stale: stale the green body powder for 7 days; ...

Embodiment 3

[0040] A preparation method for porcelain tiles containing high-volume polishing waste, comprising the following process steps:

[0041] 1) Ingredients: by mass percentage, weigh 3% of illite, 3% of bentonite, 4% of black mud, 5% of high alumina potash sand, 5% of potash sand, 2% of calcite, 8% of Nepheline, 70% ceramic polishing waste, 1% fineness of 2500 mesh silicon manganese aluminum calcium iron alloy powder, 0.3% sodium polyacrylate, mixed to obtain a mixture;

[0042] 2) Ball milling: adding the mixture and water into a ball mill for ball milling, with a solid content of 70%, to obtain a slurry, and the milling fineness is less than 0.3% on a 250-mesh sieve;

[0043] 3) Spray granulation: the slurry is prepared into green body powder with a water content of 7% by spray granulation;

[0044] 4) Stale: stale the green body powder for 5 days;

[0045] 5) Molding: Molding the stale green body powder according to the normal one-time molding method to obtain bricks;

[0046]...

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Abstract

The invention discloses a porcelain tile with high polishing waste content. The porcelain tile comprises the following components by mass percentage: 30-70% of polished ceramic waste, 10-30% of clay,10-25% of sandstone, 10-15% of a low temperature material, 1-10% of a high temperature deoxidizing agent, and 0.3-0.8% of an additive. According to the invention, the high temperature deoxidizing agent is introduced into the formula, the high temperature deoxidizing agent consumes the oxygen around silicon carbide particles in the polished waste to inhibit oxidation of silicon carbide in the polished waste, thus realizing densification application of the polished waste. The prepared porcelain tile has a water absorption rate controlled at 0.5% or below and a shrinkage rate controllable in therange of 5%-15%. The porcelain tile provided by the invention achieves efficient resource utilization of polished ceramic waste, reduces the raw material cost of porcelain tile production, and has high polished waste utilization rate and wide applicability. The preparation method provided by the invention has no need to change the porcelain tile production process and add new equipment, the technology is simple and is easy for industrialization.

Description

technical field [0001] The invention relates to the field of architectural ceramics, in particular to the utilization of ceramic tile polishing waste. Background technique [0002] With the rapid development of my country's ceramic industry, the output of ceramic industry waste, especially polishing waste, which accounts for more than 60%, has also increased sharply. Due to the complex composition of polishing waste, more than 80% of the polishing waste in the industry cannot be recycled. At present, the processing methods of polishing waste are mainly concentrated stacking and landfilling, which not only wastes precious mineral resources, but also occupies land and pollutes water and soil resources. Therefore, polishing waste not only exerts great pressure on the environment, but also restricts the sustainable development of the building ceramics industry. [0003] At present, the recycling of polishing waste is mainly focused on the production of lightweight ceramic tile...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B33/13
CPCC04B33/1305C04B33/131C04B33/1324C04B35/63424C04B35/63488C04B2235/40C04B2235/402C04B2235/442C04B2235/96Y02P40/60
Inventor 柯善军马超汪乾
Owner FOSHAN OCEANO CERAMICS
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