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Base plate and doubling plate expansion method in explosion welding of large-thickness oxygen-free copper doubling plate

An explosive welding and oxygen-free copper technology, which is applied in welding equipment, non-electric welding equipment, metal processing equipment, etc., can solve the problems of high cost, low welding strength, and complicated equipment, so as to improve utilization rate, reliable welding, and eliminate blindness effect

Active Publication Date: 2017-08-15
南京镭辉新材料有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional electric welding, friction welding and other welding methods have problems such as complex equipment, high cost, low welding strength, and microscopic defects at the bonding interface, while explosive welding has the advantages of high welding quality and metallurgical bonding at the bonding interface.
However, it has been found in practice that the oxygen-free copper plate with a thickness greater than 15mm is used as the cladding explosive welding. If the existing technology is used, the welding rate is very low, and it decreases with the increase of the cladding thickness, resulting in waste of precious metals; Using the related patented technology that only adds extension boards to the cladding boards will cause two problems. One is that the welding rate is still low, and the other is that it is difficult to achieve effective welding between large-thickness oxygen-free copper boards and extension boards.

Method used

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  • Base plate and doubling plate expansion method in explosion welding of large-thickness oxygen-free copper doubling plate
  • Base plate and doubling plate expansion method in explosion welding of large-thickness oxygen-free copper doubling plate
  • Base plate and doubling plate expansion method in explosion welding of large-thickness oxygen-free copper doubling plate

Examples

Experimental program
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Effect test

Embodiment 1

[0037] The cladding plate is a C10100 oxygen-free copper plate with a size of 1800mm×1000mm×23mm, and the substrate is a 316L stainless steel plate with a size of 1800mm×1000mm×90mm.

[0038] 1) An extension plate is only added at the initiation end of the cladding plate, and the shape of the extension plate is as follows: figure 1 As shown, the material of the extension board is Q235, the length is 250mm, the width is the same as that of the cladding board, and the thickness is 23mm. The bolts are M16 bolts, the number is 5, and the explosive welding is carried out. The result shows that the welding rate is about 70%. The main dead zone occurs at the ends and both sides.

[0039] 2) The extension plate at the initiation end and the bolts used are the same as above, the width of the extension plate at the end is equal to the width of the cladding plate, and the length is 30mm. The length of the extension board on both sides is equal to the length of the cladding board, and ...

Embodiment 2

[0042] The cladding plate is a C10100 oxygen-free copper plate with a size of 1800mm×1000mm×15mm, and the substrate is a 316L stainless steel plate with a size of 1800mm×1000mm×45mm.

[0043] An extension plate is attached to the initiation end of the cladding plate, and the shape of the extension plate is as follows figure 1 As shown, the material of the extension board is Q235, the length is 220mm, the width is the same as that of the cladding board, and the thickness is 15mm. The bolts are M12 bolts with a pitch of 22mm. The width of the extension board at the end is equal to the width of the cladding board, and the length is 25mm. The length of the extension plate on both sides is equal to the length of the cladding plate, and the width is equal to 25mm; the bolts at the end and on both sides are M4 bolts with a pitch of 8mm.

[0044] Welding method is used to add extension boards with a thickness of 30mm and the same shape, length and width as the cladding extension bo...

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Abstract

The invention discloses a base plate and doubling plate expansion method in explosion welding of a large-thickness oxygen-free copper doubling plate. The expansion method comprises the steps that (1) continuation plates are additionally arranged on a base plate and a doubling plate correspondingly; (2) the dimensions of the continuation plates are determined based on calculation of the thicknesses of the base plate and the doubling plate and adopted-explosive parameters; (3) the doubling plate and the continuation plates are connected through bolts; and the connecting mode between the base plate and the continuation plates is determined according to the material of the base plate, wherein, the thickness h of the oxygen-free copper doubling plate is larger than or equal to 15 mm, and the thickness of the base plate is larger than or equal to 1.0 h. According to the base plate and doubling plate expansion method in explosion welding of the large-thickness oxygen-free copper doubling plate, the strength and the quantity calculating formula for the bolts are determined, quantification is realized, blindness eliminating is facilitated, the method of controlling the detonating end to be not welded together and the boundary effect of the detonating end is determined, and reliable welding of the four edges of a composite plate is guaranteed. The welding ratio of the composite plate welded through the process is up to 90%, the utilization ratios of the base plate and the doubling plate are greatly improved, the bonding strength of the welding surface is in accordance with the strength law of bimetal solid-phase metallurgy combination, the bonding interface of the composite plate is in excellent minute wave shape, and the welding quality requirement of the composite plate is completely met.

Description

technical field [0001] The invention belongs to the technical field of explosive welding, and in particular relates to a base cladding expansion method in an explosive welding method of a bimetallic (316L stainless steel, oxygen-free copper) clad plate with a cladding plate of large thickness and special quality requirements . Background technique [0002] The thermonuclear fusion power generation test reactor requires a bimetal composite plate with special quality requirements, and the composite plate is required to be welded and composited by a 316L stainless steel plate and a high-purity oxygen-free copper plate. Traditional electric welding, friction welding and other welding methods have problems such as complex equipment, high cost, low welding strength, and microscopic defects at the bonding interface. Explosive welding has the advantages of high welding quality and metallurgical bonding at the bonding interface. However, it has been found in practice that the oxygen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K20/08B23K20/24
CPCB23K20/08B23K20/24
Inventor 段绵俊吴志斌刘辰钱苏宜王耀华陆明
Owner 南京镭辉新材料有限公司
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