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Method for preparing NaA molecular sieve membrane by inner surface of asymmetric micro-pore ceramic

A technology of microporous ceramics and molecular sieves, which is applied in the field of preparing NaA molecular sieve membranes on the inner surface of asymmetric microporous ceramics. Low osmotic resistance, the effect of reducing the dosage

Active Publication Date: 2017-03-08
山东硅元膜材料科技有限公司 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

CN101746776A discloses a method for synthesizing NaA molecular sieve membranes on the outer surface of α-alumina hollow fibers, wherein the pore size of the hollow fibers is 0.05-2 microns; CN105056769A discloses a preparation method and device for NaA molecular sieve membranes; CN105195029A discloses a Methods for synthesizing NaA-type molecular sieve crystals and NaA-type molecular sieve membranes; currently published patents on the preparation of molecular sieve membranes are mainly on the preparation methods and process conditions of molecular sieve membranes, and there are few reports on the process of combining the structure of the support with the membrane growth process
These carriers have different constraints on the prepared molecular sieve membranes, such as a single-channel symmetrical structure support with a wall thickness of 2-3mm. This support has wall thickness, long permeation path, small surface / volume ratio and high cost. and other problems; and the outer surface is easy to be bumped, so it is not suitable for transportation

Method used

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  • Method for preparing NaA molecular sieve membrane by inner surface of asymmetric micro-pore ceramic
  • Method for preparing NaA molecular sieve membrane by inner surface of asymmetric micro-pore ceramic
  • Method for preparing NaA molecular sieve membrane by inner surface of asymmetric micro-pore ceramic

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Experimental program
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Effect test

Embodiment 1

[0037] (1) Take D50=40 micron and D50=5 micron polyhedral alumina, the masses of which are respectively 75% and 25% of the total mass of polyhedral alumina. Add polyethylene glycol 600 of 2% of the total mass of polyhedral alumina as a dispersant, place it in a container for ball milling and disperse for 1 hour, then add methyl cellulose with 3% of the mass of polyhedral alumina, mix evenly with alumina, add Water with a mass of 25% polyhedral alumina and glycerin with a mass of polyhedral alumina of 1.5% are stirred into a slurry and then vacuum-extruded to form single-channel, four-channel, and seven-channel alumina support body green bodies. The green body moisture is dried and the It is sintered to 1650° C. and kept for 2 hours to obtain an asymmetric microporous ceramic matrix. The SEM image of the surface of the asymmetric microporous ceramic substrate is shown in figure 1 .

[0038] (2) Pour alumina with a median particle size of D50=2 microns into water, the mass of ...

Embodiment 2

[0041] (1) Take D50=45 micron and D50=8 micron polyhedral alumina, the masses of which are respectively 70% and 30% of the total mass of polyhedral alumina. Add polyethylene glycol 600 of 3% of the total mass of polyhedral alumina as a dispersant, place it in a container for ball milling and disperse for 1 hour, then add methyl cellulose with 5% of the mass of polyhedral alumina, mix evenly with alumina, add Water with a mass of 30% of polyhedral alumina and glycerin with a mass of polyhedral alumina of 2% are mixed into sludge and then vacuum-extruded to form single-channel, four-channel, and seven-channel alumina support body green bodies, and the green body moisture is dried. It is sintered to 1630° C. and kept for 2 hours to obtain an asymmetric microporous ceramic matrix.

[0042] (2) Pour zirconia with a median particle diameter of D50=3 microns into water, the mass of which is 6% of the mass of water, and stir evenly. Then add 4% polyethylene glycol 400 of zirconia mas...

Embodiment 3

[0045] (1) Take D50=50 micron and D50=5 micron polyhedral alumina, the masses of which are respectively 80% and 20% of the total mass of polyhedral alumina. Add polyethylene glycol 600 of 5% of the total mass of polyhedral alumina as a dispersant, place it in a container for ball milling and disperse for 1 hour, then add methyl cellulose with 6% of the mass of polyhedral alumina, mix evenly with alumina, add Water with a mass of 35% of polyhedral alumina and glycerin with a mass of polyhedral alumina of 3% are mixed into sludge and then vacuum-extruded to form single-channel, four-channel, and seven-channel alumina support body green bodies, and the green body moisture is dried. It is sintered to 1650° C. and kept for 2 hours to obtain an asymmetric microporous ceramic matrix.

[0046] (2) Pour zirconia with a median particle diameter D50=5 microns into water, the mass of which is 7% of the mass of water, and stir evenly. Then add 5% polyethylene glycol 400 of zirconia mass, ...

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Abstract

The invention belongs to the technical field of preparation of molecular sieve membranes and in particular relates to a method for preparing a NaA molecular sieve membrane by an inner surface of asymmetric micro-pore ceramic. The method comprises: taking polyhedron aluminum oxide powder as aggregate, and uniformly mixing and stirring the aggregate with a binding agent, water, a moisturizing agent and a dispersant to form mud; sintering the mud to obtain a porous carrier A; coating a suspension solution to the inner surface of the carrier A for decorating by adopting a dipping and lifting process; drying, sintering and keeping the heat to obtain a molecular sieve membrane supporting body B; fixing the molecular sieve membrane supporting body B into a reaction kettle containing molecular sieve membrane crystallization liquid; carrying out upper and lower rotary hydrothermal synthesis to obtain the NaA molecular sieve membrane. By adopting the method provided by the invention, the surface of the supporting body is more flat and the pore diameter distribution is uniform; the possibility that molecular sieve crystal grains are sunk into macro-pores of the carrier is avoided; the prepared molecular sieve membrane has relatively low permeation resistance and the separation efficiency is improved.

Description

technical field [0001] The invention belongs to the technical field of preparing molecular sieve membranes, and in particular relates to a method for preparing NaA molecular sieve membranes on the inner surface of asymmetric microporous ceramics. Background technique [0002] Molecular sieve membrane is a new type of inorganic membrane material that can realize molecular sieve. The molecular sieve membrane supported by microporous carrier combines the performance characteristics of carrier and molecular sieve. It has uniform molecular sieve pore size, large specific surface area, exchangeable cations and Modulated solid acid / alkaline and other structural characteristics, and has the advantages of general inorganic membranes such as high temperature resistance, chemical corrosion resistance, and high mechanical strength. It is widely used in the separation and purification of organic solvents and gas separation and purification. For example, the separation and purification of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/10C04B38/00C04B41/89C04B41/87
Inventor 孟凡朋樊震坤张健张超张伟
Owner 山东硅元膜材料科技有限公司
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