Preparation method of alginate porous material having three-dimensional gradient pore structure
A technology of porous material and alginate, applied in the field of preparation of medical porous materials, can solve the problems of single pore size, time-consuming, easy to cause scars, etc., and achieve the effects of stable product quality, simple preparation process and reduced manufacturing cost.
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Embodiment 1
[0062] According to the mass ratio of 1:20, add glycerol into deionized water, stir evenly to make a mixed solution, and set aside;
[0063] Add 15g of sodium alginate into 1000mL of the mixed solution and stir for 0.5-3h to obtain sodium alginate or oxidized sodium alginate solution.
[0064] Pour the sodium alginate solution into a special mold, the height from the liquid level of the sodium alginate solution to the bottom plate of the mold is 3 mm, and stand at room temperature for 24 hours for defoaming;
[0065] After that, fasten the upper cover and place the special mold on the heat exchange surface of the flat heat exchanger for freezing until it is frozen and formed to obtain sodium alginate or oxidized sodium alginate in the form of solid porous structure;
[0066] The above freezing process is controlled according to the following method: the temperature of the heat exchange surface of the plate heat exchanger adopts a stepwise temperature rise method, with -75°C as...
Embodiment 2
[0074] The raw material is oxidized sodium alginate, the defoaming is placed in a vacuum defoaming machine at a vacuum degree of 1000Pa for 2 hours, and the control method of the freezing process is: the temperature of the heat exchange surface of the plate heat exchanger adopts a stepwise cooling method, with - 15°C is the initial temperature, and -75°C is the end temperature. Keep warm at the initial temperature for 45 minutes, and then keep warm every time the temperature drops by 5°C, and the holding time for each time is 30-45 minutes;
[0075] All the other are the same as in Example 1.
[0076] Checked:
[0077] The porosity of the obtained product is 86%; from the lower surface to the upper surface, the pore diameters of each pore gradually change from large to small, wherein the pore diameter of the small pore is 8 μm, and the pore diameter of the large pore is 46 μm.
[0078] Sodium ion replacement rate: 48.9%.
Embodiment 3
[0080] Except that the defoaming is placed in a vacuum defoaming machine at a vacuum of 1000 Pa for 0.5 h, and the crosslinking agent is a 25% ferric chloride solution; the rest are the same as in Example 1.
[0081] Checked:
[0082] The porosity of the obtained product is 83%. From the lower surface to the upper surface, the pore diameters of each pore gradually change from large to small, wherein the small pore diameter is 25 μm and the large pore diameter is 200 μm.
[0083] Sodium ion replacement rate: 47.8%.
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