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Preparation method of porous oil-containing lubrication material using UHMWPE as matrix

A technology of lubricating materials and solid lubricants, applied in lubricating compositions, petroleum industry, additives, etc., can solve the problems of equipment environmental pollution, lubricating grease viscosity reduction, poor matrix bonding force, etc., and achieve simple preparation process and excellent lubrication Performance, the effect of improving wear resistance

Active Publication Date: 2016-06-22
LUOYANG MOTIPU LUBRICATION MATERIAL CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above two lubrication methods are commonly used, but there are also big problems: first, it is cumbersome to add lubricating grease regularly, and it will increase the maintenance cost of the equipment; second, it is difficult to directly add lubricating grease to some special parts Lubricating grease; third, when the amount of oil is too much, it is easy to absorb dust, or dripping occurs, which affects the service life of the equipment and pollutes the products in production; fourth, during the operation of mechanical equipment, the increase in temperature will reduce the viscosity of lubricating grease, resulting in Lubricating grease leaks, causing pollution to the equipment environment and products in progress; fifth, designing the oil supply system will greatly increase the design difficulty and production cost; sixth, under harsh conditions such as high environmental requirements for mechanical equipment, due to the If the amount of filling is small, it is difficult to achieve the requirement of long life; Seventh, for precision equipment with high requirements on the use environment, the dripping caused by the commonly used lubricating grease during use will reduce the accuracy of the equipment
[0005] Under the above circumstances, the emergence of porous oil-containing self-lubricating materials has solved some of the above-mentioned problems. However, due to the limitation of their own performance, the existing porous oil-containing self-lubricating materials cannot achieve uniformity in the amount of internal micropores and the uniformity of micropores. , the self-lubricating material itself has low strength and poor bonding force with the matrix, which will reduce the strength, toughness and wear resistance of the material
At the same time, the problem that porous oil-containing self-lubricating materials require a large amount of lubricating oil for continuous lubrication of friction parts still cannot be solved
[0006] At the same time, at present, some domestic patents involve a preparation method of a thermoplastic polyimide porous material. Due to the high price of polyimide on the market, it reaches about 1,500 yuan / Kg, which is 50 times that of ultra-high molecular weight polyethylene substrates. Therefore, it is difficult for polyimide porous materials to be promoted and applied in the civilian market.

Method used

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  • Preparation method of porous oil-containing lubrication material using UHMWPE as matrix
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  • Preparation method of porous oil-containing lubrication material using UHMWPE as matrix

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preparation example Construction

[0035] A method for preparing a porous oil-containing lubricating material using ultra-high molecular weight polyethylene (UHMWPE) as a matrix, comprising the following steps:

[0036] a formula: according to parts by weight, take 70-90 parts of thermoplastic ultra-high molecular weight polyethylene, 1-20 parts of polytetrafluoroethylene (PTFE) and 1-10 parts of solid lubricant, and fully stir to obtain composite powder;

[0037] The solid lubricant here is at least one of molybdenum disulfide or graphite;

[0038] 0.1-1 parts of additives can also be added to the composite powder according to actual needs, where the additives can be antioxidants, light and heat stabilizers, impact modifiers or anti-wear agents;

[0039] b Forming: Put the compound powder into the mold, then place the assembled mold on a small press for pre-compression under a pressure of 2Mpa, hold the pressure for 1min and release the pressure, then press and form under a pressure of 1-15Mpa, then, put The ...

Embodiment 1

[0048] The preparation method of the porous oil-containing lubricating material with UHMWPE as the matrix comprises the following steps: according to parts by weight, take 70 parts of thermoplastic ultra-high molecular weight polyethylene, 20 parts of polytetrafluoroethylene (PTFE), and 10 parts of molybdenum disulfide, and fully stir Finally, the composite powder is obtained; the composite powder is loaded into a mold, and then the assembled mold is placed on a small press to pre-press under a pressure of 2Mpa, and the pressure is released after holding the pressure for 1min, and then pressed under a pressure of 1Mpa. The molded object (including the mold) was placed in a sintering furnace, and the temperature was raised to 120°C at 10°C / min, and then to 230°C at 5°C / min, and kept for 150 minutes. After that, it was taken out, cooled naturally, and demolded to obtain a porous material. The porous material is placed in a vacuum drying oven with a vacuum degree of 0.1Mpa, and th...

Embodiment 2

[0050] The preparation method of the porous oil-containing lubricating material with UHMWPE as the matrix comprises the following steps: according to parts by weight, take 90 parts of thermoplastic ultra-high molecular weight polyethylene, 5 parts of polytetrafluoroethylene (PTFE), and 5 parts of graphite, and after fully stirring, Obtain the composite powder; put the composite powder into the mold, then place the assembled mold on a small press to pre-press under a pressure of 2Mpa, release the pressure after holding the pressure for 1min, and then press and form the molded product under a pressure of 10Mpa. (including the mold) is placed in the sintering furnace, the temperature is raised to 130°C at 5°C / min, and then the temperature is raised to 250°C at 10°C / min, and the temperature is kept for 100min. After that, it is taken out, cooled naturally, and demolded to obtain a porous material. The porous material is placed in a vacuum drying oven with a vacuum degree of 0.05Mpa...

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Abstract

A preparation method of a porous oil-containing lubrication material using UHMWPE as a matrix comprises the steps that 70-90 parts of the UHMWPE, 1-20 parts of polytetrafluoroethylene and 1-10 parts of a solid lubricant are stirred and mixed; then, the mixed powder is subjected to press forming and sintering treatment; the sintered and formed material is subjected to vacuum oiled immersion.The prepared thermoplastic polyethylene porous oil-containing material having ultra-high molecular weight internally has a rich porous structure, can continuously and stably provide lubricating oil in a working state and has abrasion resistance, impact resistance, chemical corrosion resistance, low temperature resistance and other excellent performances.Oil can be continuously supplied to a mechanical friction pair, and a practical effect is good.

Description

technical field [0001] The invention relates to the technical field of lubricating materials, in particular to a preparation method and application of a porous oil-containing lubricating material with thermoplastic UHMWPE as a matrix. Background technique [0002] With the continuous development of society, people's requirements for the quality of social products are getting higher and higher, which also puts forward higher standards for the production of industry and daily necessities. As a result, the industrial revolution was set off, and the industrial revolution also drove the development of equipment. Technology upgrade. The problem of wear and tear of production equipment also follows, and the effect of lubrication determines the service life of equipment. [0003] Friction pairs are widely used in mechanical equipment, and the lubrication effect of friction pairs is an important factor affecting the service life of equipment. Textile machinery, robots, aerospace, p...

Claims

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Application Information

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IPC IPC(8): C10M169/04C10N30/06
CPCC10M125/02C10M125/22C10M147/02C10M169/04C10N2030/06
Inventor 魏佳平郑志武赵联春
Owner LUOYANG MOTIPU LUBRICATION MATERIAL CO LTD
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