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Preparation method of light unmanned plane wing with high strength and low density

A low-density, unmanned aerial vehicle technology, used in metal materials and aerospace fields, can solve the problems of decreased fiber bearing capacity, easy peeling and increase of products, and achieve the effect of improving strength and avoiding peeling and tearing.

Inactive Publication Date: 2016-05-04
QINGHAI TSAIDAM QINGYUAN MAGNESIUM SCI & TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Composite wing rib web openings cause fibers to be cut off, and the fiber bearing capacity is reduced. Generally, the shear capacity is restored by reinforcing the opening area. Compared with the web without openings, the weight reduction potential is reduced, and the weight reduction advantages of composite materials are not exerted.
[0006] (4) Due to the poor electrical conductivity of composite materials, the EMC (electromagnetic compatibility) efficiency of composite ribs is lower than that of metal ribs
[0008] ⑹The design of composite rib connection is also very complicated
[0010] ⑴Magnesium alloy materials have poor fluidity during the extrusion process. If the temperature and speed are not controlled accurately, it is very easy to have incomplete mold filling, especially the extrusion speed.
When the deformation speed increases again, although the temperature rise of the blank is obvious, because the work hardening speed of the metal during the deformation process is faster than the recrystallization softening process, the flow stress of the billet not only does not decrease, but increases significantly, so that the extruded The shape of the profile is defective and cannot meet the standard
[0011] (2) Metal magnesium has a close-packed hexagonal structure, so the plastic deformation ability of magnesium alloy is poor. At high temperature, twin crystal slip is easy to occur, and the plastic deformation ability is improved. However, if the temperature is too high, the grain growth will be caused, and the plastic deformation ability will be reduced. and will affect the strength of the product
At the same time, for special-shaped materials such as aircraft wings, the wall thickness of the wing is only 1mm, which is far lower than the level of 2mm in the same industry. The extrusion ratio is very large during the extrusion process, and there is a large friction between the material and the mold. The extrusion process will generate very high heat, which makes it difficult to control the temperature during the extrusion process, resulting in products that are prone to peeling, tearing, and rough surfaces, affecting quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Embodiment 1 A kind of preparation method of high-strength, low-density lightweight unmanned aerial vehicle wing, comprises the following steps:

[0039] ⑴ Preparation of magnesium alloy ingot:

[0040] Preheat magnesium ingot 940kg, aluminum ingot 7kg, zinc ingot 21kg, Al-20Ti master alloy 12kg, Mg-50Nd master alloy 4.2kg, Mg-50Y master alloy 7.5kg, Mg-50Ce master alloy 1.4kg to 100~130 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 650~690°C for 45 minutes, then raise the temperature to 760~790°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 770~800°C and kept for 50 minutes; then cooled to 650~ 700°C, after standing for 20 minutes, cast with a steel mold pre-heated ...

Embodiment 2

[0052] Embodiment 2 A kind of preparation method of high-strength, low-density lightweight unmanned aerial vehicle wing, comprises the following steps:

[0053] ⑴ Preparation of magnesium alloy ingot:

[0054] Preheat magnesium ingot 960kg, aluminum ingot 57kg, zinc ingot 18kg, Al-20Ti master alloy 10kg, Mg-50Nd master alloy 3.6kg, Mg-50Y master alloy 7.0kg, Mg-50Ce master alloy 1.2kg to 130~160 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 690~730°C for 35 minutes, then raise the temperature to 790~820°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 800~830℃ and kept for 40 minutes; then cooled to 700~ 750°C, after standing for 15 minutes, cast with a steel mold preheated...

Embodiment 3

[0066] Embodiment 3 A kind of preparation method of high-strength, low-density lightweight unmanned aerial vehicle wing, comprises the following steps:

[0067] ⑴ Preparation of magnesium alloy ingot:

[0068] Preheat 980kg of magnesium ingot, 3kg of aluminum ingot, 15kg of zinc ingot, 8kg of Al-20Ti master alloy, 3.0kg of Mg-50Nd master alloy, 6.5kg of Mg-50Y master alloy, and 1.0kg of Mg-50Ce master alloy to 160~180 ℃, then put the magnesium ingot, aluminum ingot and zinc ingot in CO 2 Melted in a furnace protected by mixed gas with Ar; after melting, keep it at 730~760°C for 25 minutes, then raise the temperature to 820~840°C, at this time, add Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy, Mg-50Ce master alloy, after the Al-20Ti master alloy, Mg-50Nd master alloy, Mg-50Y master alloy and Mg-50Ce master alloy are melted, the magnesium liquid is heated to 830~860°C and kept for 30 minutes; then cooled to 750~ 800°C, after standing for 10 minutes, cast wit...

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PUM

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Abstract

The invention relates to a preparation method of a light unmanned plane wing with high strength of low density. (1) preparing a magnesium alloy ingot; (2) annealing after machining of the magnesium alloy ingot; (3) carrying out extrusion preparation: respectively heating the magnesium alloy ingot obtained in step (2), a die and an extrusion barrel; (4) extruding the magnesium alloy ingot obtained in step (3) to obtain a profile and dragging, (5) cutting the profile obtained in step (4); (6) machining a product obtained in step (5), then quenching, carrying out aging treatment, and then naturally cooling to room temperature; (7) machining the material obtained in step (6) so as to obtain the required unmanned plane wing. The preparation method is simple in process and easy to implement, can effectively solve the weight problem of the unmanned plane while ensuring the strength of the product, can improve flight efficiency, flight height and safety, and can reduce fuel consumption.

Description

technical field [0001] The invention relates to the fields of metal materials and aerospace, in particular to a method for preparing a high-strength, low-density lightweight unmanned aerial vehicle wing. Background technique [0002] The advantages of UAV (Unmanned Aerial Vehicles) such as low cost, zero casualties, and high mobility make it widely used in the military field, and it is a hot spot in the development of military weapons in the world today. As a new type of aviation combat weapon, UAV has the following common technical characteristics and requirements from the perspective of airframe platform technology: low cost, light structure, high stealth, long endurance, high service life, and long storage life. Compared with unmanned combat aircraft, there are also requirements for high maneuverability and large overload. The above-mentioned characteristics and requirements determine that in the design of the airframe structure, the airframe parameters and flight parame...

Claims

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Application Information

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IPC IPC(8): C22F1/06C22C1/03
CPCC22C1/03C22F1/06B64U10/25
Inventor 田哿苏薪鉴杨峰青
Owner QINGHAI TSAIDAM QINGYUAN MAGNESIUM SCI & TECH CO LTD
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