Manufacturing method of low-emissivity coated laminated glass capable of removing film in peripheral area and being bent by drying

A low-radiation coating and surrounding area technology, applied in the field of coated laminated glass manufacturing, can solve the problems of difficult film removal and low removal efficiency of automotive coated glass, so as to avoid film corrosion, ensure film quality, and prevent secondary pollution effect

Inactive Publication Date: 2015-12-23
FUYAO GRP SHANGHAI AUTOMOBILE GLASS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this process cannot achieve partial area film removal
[0012] Chinese patent 200820000985.8 discloses a film removal machine around the glass, which uses a grinding head to remove the film. This film removal device is semi-automatically operated and suitable for large-scale production, but this device is only suitable for linear and equidistant film removal, that is, film removal The vertical distance from the edge of the film layer to the periphery of the glass is equal; and the original glass for coating is rectangular, this device is especially suitable for the field of architectural glass coating
In practical application, the film removal speed of this film removal device is affected by the transmission speed and displacement accuracy of the three-axis numerical control guide rail, and the film removal efficiency is low. It can only realize partial area removal for the installation positions of ETC, GPS, RF and other devices on the glass film, it is difficult to achieve large-area film removal around automotive coated glass in industrialized mass production

Method used

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  • Manufacturing method of low-emissivity coated laminated glass capable of removing film in peripheral area and being bent by drying
  • Manufacturing method of low-emissivity coated laminated glass capable of removing film in peripheral area and being bent by drying

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Experimental program
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Effect test

Embodiment 1

[0048] Such as figure 1 As shown, a method for manufacturing a bakeable and bendable low-emissivity coated laminated glass in which the film is removed in the peripheral area comprises the following steps:

[0049] 1) Pretreatment of the original glass: Slicing, loading, cutting, edging, washing and drying the original green float glass with a thickness of 1.8mm to obtain the original glass of automotive grade, which is "large sheet" glass;

[0050] 2) Coating: use the magnetron sputtering coating equipment to coat the surface of the automotive-grade original glass obtained in step 1) with a low-emissivity film layer, and the low-emissivity film layer adopts the film system configuration disclosed in Chinese patent 200810071891.4;

[0051] 3) Film removal: Input the CAD graphics of the peripheral film removal area 2 into the system control software of the CNC (ComputerNumericalControl) host computer, set the working power of the laser to 500W according to the thickness of the ...

Embodiment 2

[0058] A method for manufacturing a bakeable and bendable low-emissivity coated laminated glass in which the film is removed in the peripheral area, the method comprising the following steps:

[0059] 1) Pretreatment of the original glass: the original white float glass sheet with a thickness of 1.8mm is sliced, loaded, cut, edged, washed and dried to obtain the original glass of automotive grade, which is "large sheet" glass;

[0060] 2) Coating: use magnetron sputtering coating equipment to coat the surface of the original automotive-grade glass with a low-emissivity film, and the low-emission film adopts the film system configuration disclosed in Chinese patent 200810071891.4;

[0061] 3) Film removal: input the CAD graphics of the surrounding area 2 to be removed and the base area 5 to be removed into the system control software of the CNC (ComputerNumericalControl) host computer, set the working power of the laser to 800W according to the thickness of the film layer, and s...

Embodiment 3

[0064] A method for manufacturing a bakeable and bendable low-emissivity coated laminated glass in which the film is removed in the peripheral area, the method comprising the following steps:

[0065] 1) Pretreatment of raw glass: the raw transparent float glass with a thickness of 2.1 mm is sliced, loaded, cut, edged, washed and dried to obtain automotive-grade raw glass, which is called "large piece" glass;

[0066] 2) Coating: Use magnetron sputtering coating equipment to coat low-emissivity film on the surface of the original automotive-grade glass. The low-emission film adopts the double-silver Low-E film system configuration disclosed in Chinese patent 20092007779.4;

[0067] 3) Film removal: input the CAD graphics of the peripheral film removal area 2 into the system control software of the CNC (ComputerNumericalControl) host computer, set the working power of the laser to 1000W according to the thickness of the film layer, and set the spot diameter to 10mm. Start the a...

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Abstract

The invention relates to a manufacturing method of low-emissivity coated laminated glass capable of removing a film in the peripheral area and being bent by fire drying. The manufacturing method comprises the following steps of firstly, pretreating a raw glass sheet: performing slicing, sheet loading, cutting, edging, washing and drying treatment on the raw glass sheet to obtain an automotive-grade raw glass sheet; secondly, coating a film: coating a low-emissivity film layer on the surface of the automotive-grade raw glass sheet by using magnetron sputtering coating equipment; thirdly, removing the film: using robot arms to control a laser for instantly evaporating a low-emissivity film layer material in an area which does not need coating, of the automotive-grade raw glass sheet; fourthly performing posttreatment: performing drying, powder spraying, pairing, fire drying-bending, laminating, and high-pressure and packaging treatment on the automotive-grade raw glass sheet to obtain the low-emissivity coated laminated glass capable of removing the film in the peripheral area and being bent by fire drying. Compared with the prior art, the manufacturing method disclosed by the invention has the advantages that the uniformity in coating is realized, an electromagnetic wave signal is enabled to pass through, a low-emissivity function is guaranteed, and a glass double-image is small in area; the manufacturing method is suitable for preparing coated glass in automobile windscreen and skylight laminated glass.

Description

technical field [0001] The invention relates to a method for manufacturing a coated laminated glass, in particular to a method for manufacturing a bakeable and bendable low-emissivity coated laminated glass in which the film is removed in the peripheral area. Background technique [0002] According to the manufacturing process of low-E coated glass, it can be divided into two types: online low-E coated glass and offline low-E coated glass. The invention belongs to the field of offline low-E coated glass. [0003] Off-line low-E coated glass is composed of multi-layer films, which are produced by magnetron sputtering coating technology. The functional layer is mainly silver layer. Since the silver layer is particularly easy to oxidize, ordinary off-line low-E coated glass For heating operation, it can only be used to synthesize insulating glass immediately after coating. [0004] With the continuous advancement of technology, toughened low-E coated glass has appeared in rece...

Claims

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Application Information

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IPC IPC(8): C03C17/00C03C27/12
Inventor 陈云飞陈绍木林永安李巍
Owner FUYAO GRP SHANGHAI AUTOMOBILE GLASS CO LTD
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