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Solid state fermentation device, system and fermentation method of movable material distribution

A technology of solid-state fermentation and moving cloth, applied in the field of fermentation, can solve the problems of lack of standardized control of fermentation production, large area of ​​fermentation equipment, high labor intensity of fermentation production, etc., to achieve easy control of equipment structure, high degree of automation, and equipment Maintain and standardize production of simple effects

Active Publication Date: 2015-11-18
麦行
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Traditional fermentation (open air) often takes 1 to 3 months to reach maturity, and the surrounding area is foul-smelling, mosquitoes and flies breed in large numbers, and environmental pollution is very serious
Existing fermentation usually adopts tank-type fermentation, using a compost turning machine to turn the compost to stir, disperse, and evaporate water to continue fermentation, but this form of fermentation is easy to pollute the environment; while other sealed tank-type fermentation or Box-type fermentation uses a fixed stirring shaft or ventilation on the bottom of the box. The entire fermentation tank / box is a whole machine. After adjusting the parameters of the fermentation tank, put the fermentation materials into the fermentation tank / box at one time and start Ferment until the fermentation is completed and the material is discharged. The entire fermentation tank / box is fermented for the same time and the same degree of material, and the material is uniformly fed and discharged. The scale of the fermentation tank ultimately determines the scale of fermentation production. Manufacturers need a large number of warehouses to stack fermentation Good finished products require a lot of labor or machinery to load and unload finished products into or out of the warehouse, which brings huge labor and environmental pollution problems. The fermentation equipment occupies a large area and the labor intensity of fermentation production is high, so standardized production cannot be realized.
[0005] In addition, although the existing fermentation technology has gradually realized from open fermentation to closed fermentation, the feeding and discharging cannot be carried out in a closed state, and the problem of environmental pollution cannot be fundamentally solved; the existing fermentation technology Although the research from empirical fermentation to controlled fermentation is gradually carried out, the focus of the research is on the control of factors such as water, inoculation, and gas supply under the original fermentation production process mode, and there is a lack of fundamental processes such as standardized control of fermentation production. research on improvement

Method used

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  • Solid state fermentation device, system and fermentation method of movable material distribution
  • Solid state fermentation device, system and fermentation method of movable material distribution
  • Solid state fermentation device, system and fermentation method of movable material distribution

Examples

Experimental program
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Effect test

Embodiment 1

[0062] Example 1 Construction of the fermentation plant

[0063] as attached figure 1 As shown, the present embodiment provides a solid-state fermentation device, including a working bin 1, a fermentation bin 2, and a quantitative discharge bin 3, and the working bin 1, the fermentation bin 2, and the quantitative output bin 3 are detachably connected to form a fermentation tank. Equipment: the working chamber 1, the fermentation chamber 2, and the quantitative discharge chamber 3 are independent chamber structures, and after the external connection of the three chambers, a fermentation space is formed that is externally sealed and internally communicated. When a certain warehouse structure fails, the entire warehouse structure can be removed for maintenance, replaced by a new alternative corresponding warehouse structure, and the subsequent fermentation work can be continued, so as not to cause production stagnation due to maintenance and affect The continuation of the fer...

Embodiment 2

[0082] Example 2 Construction of fermentation system

[0083] as attached figure 1 As shown, this embodiment provides a fermentation system, including a feeder 13, an air intake system 8 and an exhaust system, and also includes a turnover box (not shown in the figure) and the fermentation device described in Embodiment 1;

[0084] The feeder 13 is connected to the distributing device 10 of the fermenting device through the feeding pipe 5, the air intake system 8 is connected to the stirring device 4 of the fermenting device through the air inlet pipe 6, and the exhaust system is connected to the fermenting device. exhaust pipe 9;

[0085] The turnover box is a container-like structure with an openable top, and the top is opened to fit and connect with the bottom of the quantitative discharge bin 3 .

[0086] The exhaust pipe is arranged on the top of the working chamber, the exhaust system includes an exhaust fan 14, a heat pump system provided with an evaporator and a con...

Embodiment 3

[0090] Example 3 Fermentation application

[0091] Based on the fermentation device and fermentation system of the present invention, the present invention provides a new fermentation production process, which is a container-type layered fermentation method, comprising the following steps:

[0092] S1. Connect the working bin, the fermentation bin and the quantitative output bin, construct the fermentation device, and connect the feeder, the intake system and the exhaust system through the feeding pipe, the intake pipe, and the exhaust pipe, and prepare the turnover box to form the fermentation system;

[0093] S2. Adding materials according to the conventional fermentation requirements, and maintaining fermentation in a sealed and heat-preserving environment;

[0094] S3. After the number of days of fermentation is completed as required, the upper grid and the lower grid on the upper part of the quantitative discharge bin are overlapped, and the material falls evenly into t...

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PUM

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Abstract

The invention discloses a solid state fermentation device, system and fermentation method of movable material distribution. The fermentation device comprises functionally clear three parts, namely, a working bin, a fermentation bin and a quantitative discharge bin which establish the standardized fermentation system, wherein quantitative discharge is carried out every day through controlling the quantitative discharge bin; a movable rack is arranged in the working bin; a stirring device and a material distributing device are arranged on the movable rack; quantitative and uniform material distribution to the fermentation bin and layered fermentation of materials in the fermentation bin are achieved through the operation of the movable rack. According to the solid state fermentation device, system and fermentation method of movable material distribution, all the parts are good in modularity, and standardized operation of equipment maintenance, fermentation production and fermentation technology is guaranteed through the adoption of the standardized equipment; the fermentation device is high in degree of automation, multiple groups of equipment can be combined to work without adding too many operating staff, and the administration expense and production cost are relatively low, so that batch production and batch operation are facilitated, the device is easy to operate and control, and standardization of the fermented product, storage and transportation of the product is guaranteed.

Description

technical field [0001] The invention relates to the technical field of fermentation, more specifically, to a solid-state fermentation device and system for moving cloth and a fermentation method. Background technique [0002] Solid-state fermentation refers to any fermentation process in which natural substrates are used as carbon sources and energy sources, or inert substrates are used as solid supports, and the system is anhydrous or close to anhydrous. The growth and products of microorganisms are all on the surface of the substrate. [0003] Solid-state fermentation is an effective means to solve the "three major" crises that human beings are currently facing. At present, many industrial and agricultural residues and urban domestic garbage have become social public hazards, which have adverse effects on the living environment of human beings. The fermentation process can be widely used in the treatment of degradable biological waste in domestic waste, commercial waste, ...

Claims

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Application Information

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IPC IPC(8): C12M1/16C12M1/04C12M1/02
CPCC12M21/16C12M27/04C12M29/20C12M33/00
Inventor 麦行
Owner 麦行
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