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Method and device for electromagnetic continuous casting of bimetallic multilayer round billet

A bimetal and round billet technology, applied in the field of electromagnetic continuous casting methods and equipment for bimetal clad round billets, can solve the problem of not improving the solidification structure of the clad casting billet, and achieve uniform solidification structure, grain refinement, increase The effect of nucleation rate

Active Publication Date: 2015-10-07
锦州博锐源创新科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The electromagnetic field used in this patent is a direct current constant magnetic field, and its function is to avoid mixing and melting of two kinds of molten metals. CN1413782 and CN101549392 also disclose an electromagnetic continuous casting method for clad materials. The purpose of using the electromagnetic field is consistent with that of WO92 / 18271. Both are to avoid mixed flow of the inner and outer metal melts, but neither improves the solidification structure of the multi-layer cast slab

Method used

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  • Method and device for electromagnetic continuous casting of bimetallic multilayer round billet
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  • Method and device for electromagnetic continuous casting of bimetallic multilayer round billet

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Effect test

Embodiment 1

[0031] Embodiment 1 (3003 aluminum alloy cladding 4004 aluminum alloy)

[0032] The method for electromagnetic continuous casting of double-metal clad round slabs has the following specific steps:

[0033]1) Firstly, melt 3003 aluminum alloy and 4004 aluminum alloy in two electric resistance furnaces respectively, and keep them warm after refining and degassing. The 3003 aluminum alloy metal liquid is used as the outer metal liquid, and the temperature is controlled at 720°C (3003 aluminum alloy The liquidus line is 640°C), and the 4004 aluminum alloy metal liquid is used as the inner metal liquid, and the temperature is controlled at 670°C (the liquidus line of 4004 aluminum alloy is 574°C).

[0034] 2) Prepare bimetallic clad round billet electromagnetic continuous casting equipment. Such as figure 1 As shown, the double-metal clad round billet electromagnetic continuous casting equipment includes inner and outer molds 9 and 4, an inner layer hot top 10 arranged on the top...

Embodiment 2

[0038] Embodiment 2 (3003 aluminum alloy cladding 2A11 aluminum alloy)

[0039] The method for electromagnetic continuous casting of double-metal clad round slabs has the following specific steps:

[0040] 1) Firstly, melt 3003 aluminum alloy and 2A11 aluminum alloy in two electric resistance furnaces respectively, and keep them warm after refining and degassing for later use. Among them, the 3003 aluminum alloy metal liquid is used as the outer metal liquid, and the temperature is controlled at 720°C (3003 aluminum alloy The liquidus line is 640°C), the 2A11 aluminum alloy metal liquid is used as the inner metal liquid, and the temperature is controlled at 710°C (the liquidus line of the 2A11 aluminum alloy is 642°C).

[0041] 2) Prepare bimetallic clad round billet electromagnetic continuous casting equipment. In this double-metal clad round billet electromagnetic continuous casting equipment, the calcium silicate insulation layer on the side wall of the outer ring of the i...

Embodiment 3

[0046] Embodiment 3 (pure aluminum magnesium clad alloy AZ91)

[0047] The method for electromagnetic continuous casting of double-metal clad round slabs has the following specific steps:

[0048] 1) Firstly, the pure aluminum alloy and AZ91 magnesium alloy are melted in two electric resistance furnaces respectively. After refining and degassing, they are kept warm for later use. The pure aluminum melt is the outer metal liquid, and the temperature is controlled at 730°C (aluminum liquidus line is 660°C), the AZ91 magnesium alloy melt is used as the inner metal liquid, and the temperature is controlled at 655°C (the AZ91 magnesium alloy liquidus is 595°C).

[0049] 2) Prepare bimetallic clad round billet electromagnetic continuous casting equipment. In this double-metal clad round billet electromagnetic continuous casting equipment, the calcium silicate insulation layer on the outer ring side wall of the inner mold 9 extends from top to bottom to a height of 30 mm from the bo...

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Abstract

The invention relates to a method and a device for electromagnetic continuous casting of bimetallic multilayer round billets. The method comprises the following steps: sending a dummy ingot device into an outer crystallizer to tightly contact with the bottom end of an inner crystallizer, pouring outer layer molten metal to an annular space formed by the inner crystallizer and the outer crystallizer, the outer layer molten metal being cooled by the outer crystallizer, and forming a semi-solid support layer after contacting with the outer circular side wall of the inner crystallizer, the outer circular side wall being bare outside, the dummy ingot device beginning to move downward, casting inner layer molten metal to the inner crystallizer, the inner layer molten metal being cooled by the inner crystallizer and contacting and combining with the semi-solid support layer of the outer layer molten metal to form a compound interface, when a continuous casting process enters a stabilizing stage, switching on a pulse power supply and an intermediate frequency power generator, a pulse field coil applying a pulse electromagnetic field in the inner crystallizer, and an intermediate frequency field coil applying an intermediate frequency electromagnetic field in the outer crystallizer. The method is simple in process technology, an inner layer metal solidification structure and an outer layer metal solidification structure of a manufactured product are refined, surface quality of the outer layer metal is high, and the compound interface is clear and stable.

Description

technical field [0001] The invention relates to the field of solidification processing of metal materials, in particular to a method and equipment for electromagnetic continuous casting of a double-metal clad round billet. Background technique [0002] Bimetal clad material is a new type of composite material that combines two alloys with different physical, chemical and mechanical properties at the interface. This type of material can meet the special requirements for materials in different environments by making use of their strengths and offsetting their weaknesses. The methods for preparing cladding materials mainly include rolling cladding method, explosive welding method, extrusion method, etc. In recent years, the technology of preparing bimetallic cladding materials by continuous casting method has attracted extensive attention of researchers. [0003] The patent application with the publication number US3421569 proposes to use two coaxial graphite crystallizers to f...

Claims

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Application Information

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IPC IPC(8): B22D11/049B22D11/055
Inventor 付莹李兵马征张帆杨学博李廷举
Owner 锦州博锐源创新科技有限公司
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