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Glass fibre reinforcement and surface modification method

A surface modification and glass fiber technology, applied in fiber treatment, physical treatment, textile and paper making, etc., can solve the problems of worker injury, susceptibility to pneumoconiosis, heavy weight, etc.

Active Publication Date: 2015-09-30
扬州市邗江扬子汽车内饰件有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its disadvantage is that when this glass fiber continuous mat is used to manufacture automotive interior parts and structural parts, it has the disadvantage of large dust, which will cause great harm to workers who operate for a long time, and is prone to pneumoconiosis
In addition, there is still room for further improvement in the mechanical properties of the existing glass fiber continuous mat, and there are still disadvantages such as heavy weight, large thickness, and high cost.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A glass fiber reinforcement and surface modification method is carried out as follows:

[0015] 1) Preparation of modified polyurethane aqueous emulsion:

[0016] Add hydroxy silicone oil to polyurethane to react to form a block copolymer, then uniformly disperse glycidyl ester epoxy resin in the copolymer, and finally add deionized water for emulsification to obtain a modified polyurethane aqueous emulsion; In the raw material of polyurethane aqueous emulsion, the parts by weight of each component are:

[0017] Polyurethane 3kg

[0018] Hydroxy silicone oil 0.2kg

[0019] Glycidyl ester epoxy resin 0.1kg

[0020] Deionized water 5kg

[0021] The prepared modified polyurethane aqueous emulsion is used as one of the raw materials of the present invention.

[0022] 2) Preparation of impregnation solution:

[0023] Weigh according to the following parts by weight:

[0024] Water-soluble polyester 1kg

[0025] Modified polyurethane aqueous emulsion 3kg

[0026] γ-P...

Embodiment 2

[0037] A glass fiber reinforcement and surface modification method is carried out as follows:

[0038] 1) Preparation of modified polyurethane aqueous emulsion:

[0039] Add hydroxy silicone oil to polyurethane to react to form a block copolymer, then uniformly disperse glycidyl ester epoxy resin in the copolymer, and finally add deionized water for emulsification to obtain a modified polyurethane aqueous emulsion; In the raw material of polyurethane aqueous emulsion, the parts by weight of each component are:

[0040] Polyurethane 8kg

[0041] Hydroxy silicone oil 0.27kg

[0042] Glycidyl ester epoxy resin 0.8kg

[0043] Deionized water 20kg

[0044] The prepared modified polyurethane aqueous emulsion is used as one of the raw materials of the present invention.

[0045] 2) Preparation of impregnation solution:

[0046] Weigh according to the following parts by weight:

[0047] Water-soluble polyester 1kg

[0048] Modified polyurethane aqueous emulsion 8kg

[0049] γ...

Embodiment 3

[0060] A glass fiber reinforcement and surface modification method is carried out as follows:

[0061] 1) Preparation of modified polyurethane aqueous emulsion:

[0062] Add hydroxy silicone oil to polyurethane to react to form a block copolymer, then uniformly disperse glycidyl ester epoxy resin in the copolymer, and finally add deionized water for emulsification to obtain a modified polyurethane aqueous emulsion; In the raw material of polyurethane aqueous emulsion, the parts by weight of each component are:

[0063] Polyurethane 30kg

[0064] Hydroxy silicone oil 4kg

[0065] Glycidyl ester epoxy resin 2kg

[0066] Deionized water 60kg

[0067] The prepared modified polyurethane aqueous emulsion is used as one of the raw materials of the present invention.

[0068] 2) Preparation of impregnation solution:

[0069] Weigh according to the following parts by weight:

[0070] Water-soluble polyester 1kg

[0071] Modified polyurethane aqueous emulsion 5kg

[0072] γ-Pro...

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PUM

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Abstract

The present invention discloses a glass fibre reinforcement and surface modification method in the material manufacturing field of the automotive upholstery. According to the method, firstly, a modified polyurethane waterborne emulsion is prepared. Secondly, a water-soluble polyester, the modified polyurethane waterborne emulsion, the gamma-propyl-trimethoxy-silane, the gamma-propyl tri-methoxy silane, the deionized water, an ammonium salt and a fatty acid amide are adopted as raw materials and are mixed up to prepare a dipping solution. After that, a continuous glass fiber mat is immersed in the dipping solution and is taken out of the dipping solution after being subjected to supersonic vibration and impregnation. The obtained continuous glass fiber mat is dried while being kept out of the sun, and then a reinforced and surface-modified continuous glass fiber mat. According to the invention, the gamma-propyl-trimethoxy-silane and the gamma-propyl tri-methoxy silane are adopted as coupling agents to react with polyurethane to generate a copolymer. In this way, the interface performance of the fiber mat with a resin matrix is improved. Products obtained through the above method can be used for manufacturing the automotive upholstery and automotive structural parts, which have the advantages of light weight, small thickness and low cost under the same intensity.

Description

technical field [0001] The invention relates to a composite material which can be used for manufacturing automobile interior parts and a manufacturing method thereof, in particular to a composite material of glass fiber and polyurethane. Background technique [0002] Glass fiber continuous mat is a new type of inorganic reinforcement material, which is widely used in electrical appliances, automobiles and other industries due to its excellent performance. Glass fiber continuous strand mat is isotropic, with high isotropic strength, high bond strength between layers, and high porosity. Because of its advantages of fast and uniform resin penetration, it is more and more used in the automotive industry. Wide, such as used in the manufacture of interior parts, structural parts, etc. Its disadvantage is that when this glass fiber continuous mat is used to manufacture automotive interior parts and structural parts, it has the disadvantage of large dust, which will cause great har...

Claims

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Application Information

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IPC IPC(8): D06M10/10D06M10/08D06M10/06C08L75/04C08K9/04C08K9/02C08K7/00C08K7/14
Inventor 林再文丁武学王栓虎曾堃朱柏全李峻青
Owner 扬州市邗江扬子汽车内饰件有限公司
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