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Manufacturing method of high-quality P92 large-aperture thick-wall seamless steel pipe of ultra-supercritical unit

A technology of ultra-supercritical units and seamless steel pipes, applied in the field of heat-resistant steel pipe manufacturing, can solve problems such as increased manufacturing costs of boilers and power stations, prolonged construction periods of power plants, and expensive imported materials

Active Publication Date: 2014-09-17
INNER MONGOLIA NORTH HEAVY INDS GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Imported materials are expensive, and the supply cycle is difficult to guarantee, resulting in higher manufacturing costs for boilers and power stations, and longer construction periods for power plants, which seriously restricts the country's power construction
In particular, domestic and foreign literature shows that "when the heating temperature exceeds 1200 °C, the δ-ferrite content in the finished steel will increase significantly, which will affect the mechanical properties of the steel pipe", which further increases the difficulty of manufacturing P92 steel pipes.

Method used

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  • Manufacturing method of high-quality P92 large-aperture thick-wall seamless steel pipe of ultra-supercritical unit
  • Manufacturing method of high-quality P92 large-aperture thick-wall seamless steel pipe of ultra-supercritical unit
  • Manufacturing method of high-quality P92 large-aperture thick-wall seamless steel pipe of ultra-supercritical unit

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Embodiment 1

[0030] Production of P92 steel pipes with ID749×45х5000mm;

[0031] 1. Smelting

[0032] Control the chemical composition of P92 steel to the following table requirements:

[0033]

[0034] 2. The purity of steel

[0035] Vacuum carbon deoxidation combined with precipitation deoxidation and diffusion deoxidation process is adopted to control the total oxygen content in the steel to ≤15PPm, and the rating of various inclusions is ≤1.5 according to GB10561;

[0036] 1) Vacuum carbon deoxidation: before refining, first heat the temperature of molten steel to 1680-1700°C, and then use high-intensity argon blowing method under a vacuum degree of 67MPa, and the argon blowing intensity is controlled at 22-25Nm 3 / h, vacuum carbon deoxidation for 15-20 minutes;

[0037] 2) Precipitation deoxidation: After the vacuum carbon deoxidation is completed, add 0.4-0.6kg of silicon-aluminum-calcium-barium composite deoxidizer to each ton of steel in a vacuum state for deoxidation;

[00...

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Abstract

The invention relates to a manufacturing method of a high-quality P92 large-aperture thick-wall seamless steel pipe of an ultra-supercritical unit and belongs to the field of heat-resistant steel tubing manufacture. The manufacturing method realizes dynamic combination of internal control of steel chemical components, improvement of steel purity, steel ingot casting, enclosed upsetting, reverse extrusion punching, extrusion molding and spraying quenching, the steel tube obtained by the manufacturing method satisfies ASMESA335, EN10216-2 and GB5310 standard requirements, the microstructure of the steel tube is completely tempered martensite and satisfies the requirement of clear martensite lath orientation in the 400x view field, delta-ferrite content is less than or equal to 1% and less than or equal to 3% in the most serious field, and comprehensive performance indexes satisfy the international advanced level. The manufacturing method can produce different specifications of P92 large-aperture thick-wall seamless steel pipes having the external diameter of 325-1200mm, wall thickness of 20-180mm and length less than or equal to 12500mm, and can be used in different fields of an ultra-supercritical boiler and power-station four-pipes. The manufacturing method can effectively guarantee product quality and the high-quality P92 large-aperture thick-wall seamless steel pipe obtained by the manufacturing method can replace an imported product.

Description

technical field [0001] The invention relates to a high-quality P92 large-caliber thick-wall seamless steel pipe for an ultra-supercritical unit and a manufacturing method thereof, belonging to the field of heat-resistant steel pipe manufacturing. Background technique [0002] The development of large-capacity and high-parameter units, especially ultra-supercritical (USC) units, will be the inevitable trend of thermal power generation in my country to "improve power generation efficiency, save primary energy, improve the environment, and reduce power generation costs". In order to improve the efficiency of thermal power units, reduce coal consumption, protect the environment and reduce CO 2 In the future, new thermal power units will be mainly large-capacity and high-efficiency units. At present, my country has become the country with the largest number of ultra-supercritical units in the world. A 1000MW unit (including the ultra-supercritical steam boiler and the four majo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/06C22C38/54
Inventor 雷丙旺胡永平周仲成杨秀清石宝凤李连贵刘允书
Owner INNER MONGOLIA NORTH HEAVY INDS GROUP
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