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Main bearing sealing grease for heading equipment shield tunneling machine in tunnel engineering and preparation method of grease

A technology of tunnel engineering and sealing grease, which is applied in the field of grease, can solve the problems of high price, shrinkage failure, product consistency reduction, etc., and achieve the effects of low price, super water-proof erosion, good pumping performance and low-temperature performance

Active Publication Date: 2014-04-16
山东天佑隧道工程设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the tunneling equipment shield machines are all imported from Europe, America, Japan and other countries in the early stage, and the seal grease of the main bearing of the shield machine is also monopolized by companies such as CONDAT, TOTAL, BASF in France and Matsumura in Japan, so the main bearing of the shield machine is used Sealing grease must rely on imports and is expensive
[0003] In recent years, domestic companies have also begun to research and develop the seal grease for the main bearing of the shield machine, but the products developed are not ideal in use, and may even damage the equipment. The performance is far from that of foreign products. The main problems are: (1) Unreasonable selection of raw materials will often block the pumping pipeline; (2) It is greatly affected by the ambient temperature, hardens at low temperature, and the pumping pressure is too high, which will cause the pipeline to rupture or fail to pump; when the temperature is high, the product consistency decreases, The outer seal of the cutter head bearing does not maintain pressure, so that mud, rocks, sand, water, muck and other dregs enter the main bearing of the cutter head and damage the equipment; (3) The product contains substances harmful to the rubber seal of the main bearing of the cutter head, which will cause Problems such as hardening, shrinkage and failure of the lip seal of the imported bearing of the shield machine

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The preparation method of the main bearing sealing grease of the tunneling equipment shield machine adopts the following steps:

[0020] First, put 17kg of type II base oil and 9kg of degradable corn fiber into a kneader at room temperature and knead for 25 minutes; then add 7kg of polyisobutylene, 8kg of polymethacrylate, 9kg of lanolin, 13kg, tantalum diselenide 7kg, niobium powder 7kg drop into the kneader and continue kneading, and the kneading time is 75 minutes; Finally magnesium hydroxide 7kg, petroleum barium sulfonate 5kg are dropped into the kneading machine successively and continue kneading, the kneading time is 2.5 hours, That is, the sealing grease for the main bearing of the shield machine of tunneling equipment.

Embodiment 2

[0022] The preparation method of the main bearing sealing grease of the tunneling equipment shield machine adopts the following steps:

[0023] First, put 14kg of Group III base oil, 3kg of degradable bamboo fiber and 3kg of polycaprolactone (PCL) fiber into a kneader at room temperature for 20 minutes; Agent LHT7016, 4kg of glycerin, and 25kg of tantalum powder are dropped into the kneader to continue kneading, and the kneading time is 60 minutes; finally, 5 kg of ammonium chloride and 3 kg of T743 oxidized petroleum grease barium soap rust inhibitor are put into the kneader successively to continue kneading, and the kneading time is In 2 hours, the main bearing sealing grease of the tunneling equipment shield machine is obtained.

Embodiment 3

[0025] The preparation method of the main bearing sealing grease of the tunneling equipment shield machine adopts the following steps:

[0026] First put 10kg of type II base oil, 10kg of type III base oil and 12kg of biodegradable polyester fiber into a kneader at room temperature for 30 minutes; then add 20kg of polyvinyl n-butyl ether and 7kg of fatty acid , fatty acid sodium 8kg, molybdenum disulfide 30kg are put into the kneader to continue kneading, and the kneading time is 90 minutes; finally, 5kg of monoammonium phosphate, 5kg of diammonium phosphate, 4kg of lanolin magnesium soap, and 4kg of lanolin are put into the kneader in turn to continue kneading , and the kneading time is 3 hours, that is, the sealing grease for the main bearing of the tunneling equipment shield machine.

[0027] The detection index of the main bearing seal grease of the shield tunneling machine of the tunnel excavation engineering equipment of the present invention is:

[0028] seria...

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Abstract

The invention relates to greases and in particular discloses a main bearing sealing grease for a heading equipment shield tunneling machine in tunnel engineering and a preparation method of the grease. The main bearing sealing grease for the heading equipment shield tunneling machine in tunnel engineering comprises the following components in parts by weight: 14-20 parts of base oil, 6-12 parts of degradable fiber, 11-20 parts of paste adhesive, 4-15 parts of a structural stabilizer, 25-30 parts of an oiliness agent and a friction modifier, 5-10 parts of a flame retardant and 3-8 parts of an antirust agent. The main bearing sealing grease has the beneficial effects that the main bearing sealing grease can completely replace imported products and is low in price; the grease does not block a pipeline or is not influenced by environment temperature, and a phenomenon that a rotating part of the shield tunneling machine is damaged when dregs enter a main bearing and a screw conveyer bearing of the shield tunneling machine can be effectively avoided; the main bearing sealing grease has super-high water washout resistance, is biodegradable and has high pumpability and low-temperature performance.

Description

(1) Technical field [0001] The invention relates to a grease, in particular to a sealing grease for the main bearing of a shield machine of tunneling equipment and a preparation method thereof. (2) Background technology [0002] Tunnel engineering excavation equipment-shield machine is mainly used in urban rail construction, highway and railway, municipal engineering, water conservancy engineering, river and sea tunnels, water (nuclear) power plant diversion projects and military confidential facilities and other fields. During the construction process of the shield machine, there are mud, rocks, sand, water, dregs and other dregs in the cutterhead soil bin, and there is still a certain pressure. In order to prevent mud, rocks, sand, water, dregs and other dregs from entering If the main bearing of the shield machine and the bearing of the screw conveyor cause damage to the rotating parts of the shield machine, the sealing grease for the main bearing of the shield machine mu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N40/02C10N30/08
Inventor 刘守亮
Owner 山东天佑隧道工程设备有限公司
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