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Method for forming steel blade in one-time pressing mode

A press forming, steel blade technology, applied in the field of forming components of axial flow fans, can solve problems such as affecting work efficiency, time-consuming and laborious, easy to crack, etc., and achieve shortened processing technology and cycle, reasonable and reliable technology, and low cost Effect

Inactive Publication Date: 2014-01-01
山西渝煤科安运风机有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the problems of time-consuming, labor-intensive, easy to crack and affect the working efficiency of the existing blades by welding, the present invention provides a one-time pressing and forming method for steel blades
[0006] The one-time pressing and forming process of steel blades adopts the combination of blade pre-bending forming die and blade forming die, which overcomes the problems of time-consuming, labor-intensive, easy-to-crack and affecting operation efficiency of existing blades by welding

Method used

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  • Method for forming steel blade in one-time pressing mode
  • Method for forming steel blade in one-time pressing mode

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Embodiment Construction

[0012] The one-time pressing and forming method of the steel blade adopts the following steps: a. Cut the steel plate according to the designed fan blade model and draw a positioning reference line; b. Align and fix the center line of the bending die 1 with the positioning reference line of the steel plate , the bending upper die 2 is pressed down, and pre-bending is carried out at room temperature until the steel plate is bent to 17-23 degrees; c, the curved steel plate 3 is heated in a temperature-controllable resistance furnace, and the temperature range is controlled at 650-850 ° C; d 1. Put the heated curved steel plate 3 into the forming lower die 4, and put the inner core 5 into the curved steel plate 3, the lower end of the forming lower die 4 is fixed with a lower die base 6, and the front end of the forming lower die 4 is fixed with a Locating pin 7; e, press down the front forming upper die 8 and the rear forming upper die 9 that are hinged to each other until the bl...

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Abstract

The invention provides a method for forming a steel blade in a one-time pressing mode. The method for forming the steel blade in the one-time pressing mode solves the problem that an existing blade consumes time and labor, cracks easily and affects operation efficiency when being formed in a welding mode. The method for forming the steel blade in the one-time pressing mode comprises the steps that (a) a steel plate is discharged and a positioning datum line is drawn on the steel plate; (b) the central line of a bent lower mould and the positioning datum line of the steel plate are aligned, an upper mould is bent and pressed downwards, and the steel plate is prebent to 17-23 degrees; (c) the bent steel plate is heated; (d) the heated bent steel plate is put into a forming lower mould, and an inner core is put into the bent steel plate; (e) a front forming upper mould and a rear forming upper mould are pressed downwards together until the blade is formed; (f) the front forming upper mould and the rear forming upper mould are moved upwards by a certain amount of displacement, together pressed rear ends of the blade are separated due to elasticity, and the inner core is taken out; (g) the front forming upper mould and the rear forming upper mould are downwards pressed again, and then after the rear forming upper mould is rotated upwards, the rear ends of the blade are welded to obtained the formed blade. The method for forming the steel blade in the one-time pressing mode has the advantages of being low in cost, simple in structure and convenient to machine.

Description

technical field [0001] The invention relates to a molding method for components of an axial flow fan, in particular to a one-time pressing molding method for steel blades. Background technique [0002] The impeller is the most critical component of the axial flow main fan, and the blade is the core part. Its design and processing are the most difficult and require the highest. The blades of domestic axial flow main fans generally adopt two processing methods: casting molding and welding molding. In the actual production process, different molding methods can be selected according to the requirements of various mines for the blade material. [0003] At present, compared with casting molding, the traditional welding-forming blades of domestic fan factories have the advantages of relatively simple processing technology, high yield, less defects, and low cost. Therefore, most manufacturers adopt the processing technology of welding blades and blade shafts to manufacture steel M...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D5/06
Inventor 董明洪李俊黄学满向毅袁小平罗松周洋张博张始斋梁小龙任华雄吴喜文樊晨洁张登峰薛佳佳李文晶尉彦国
Owner 山西渝煤科安运风机有限公司
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