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Super-lubricated surface strengthening method of graphite-like carbon film for high-speed gear

A surface strengthening, high-speed gear technology, applied in the field of super-lubricating surface enhancement of high-speed gears with graphite carbon film, can solve problems such as low lubricating film life, improve friction and wear performance, reduce vibration noise, and reduce gear vibration noise.

Active Publication Date: 2013-12-25
CSIC NO 12 RES INST
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  • Abstract
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  • Claims
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Problems solved by technology

[0004] In order to overcome the defects of the above-mentioned prior art, the object of the present invention is to provide a method for strengthening the super-lubricating surface of the high-speed gear graphite carbon film. Balanced magnetron sputtering composite target technology prepares a graphite-like carbon film with an ultra-low friction coefficient, which is deposited on the surface of the micro-sprayed and fluid-polished gear, which solves the problem of high-speed and low service life of the solid lubricant film of the gear, and effectively reduces the high-speed, gear vibration noise

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  • Super-lubricated surface strengthening method of graphite-like carbon film for high-speed gear
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  • Super-lubricated surface strengthening method of graphite-like carbon film for high-speed gear

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Embodiment Construction

[0025] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0026] A method for strengthening the super-lubricating surface of high-speed gear class graphite carbon film, comprising the following steps:

[0027] Step 1: Use conventional shot peening and enhanced shot peening to perform shot peening treatment on the gear surface to improve the stress state of the gear surface, remove gear burrs, oxides and surface processing tool marks, and use ceramic particles with a particle size in the range of 10 to 60 μm to treat the gear. Sandblasting the surface to remove oxides and improve the surface roughness of the gear, and then adopt fluid polishing technology to make the surface finish of the gear less than 0.2μm, and control the amount of fluid polishing on the gear surface within 5μm, and then use ultrasonic dewaxing and degreasing cleaning Treat the surface of the gear for 10-15 minutes each, then rin...

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Abstract

The invention relates to a super-lubricated surface strengthening method of a graphite-like carbon film for a high-speed gear. The method comprises the following steps: firstly, sequentially carrying out shot blasting, micro-jetting and fluid polishing pre-treatment on the surface of the gear to enable the surface smoothness of the gear to be less than 0.2 micron; then, by adopting an unbalanced magnetron sputtering composite target technology, introducing elements such as Y and Ta into a graphite-like carbon film preparation technology to prepare a graphite-like carbon film with ultralow friction coefficient on the surface of the gear, namely carrying out sputter cleaning on the surface of a base metal 1; and sequentially preparing a Cr transitional layer 3, a Cr / C gradient layer 4 and a graphite-like composite work layer 5 with ultralow friction coefficient on a fluid polishing surface layer 2. The method provided by the invention solves the problem that a solid lubricating film of the high-speed gear is short in service life, and the vibrating noise of the high-speed gear is effectively reduced. The vibrating noise of a transmission gear by adopting the technology is reduced by 10-15%, so that the method provides a novel technical path for reducing the vibrating noise of the gear.

Description

technical field [0001] The invention belongs to the technical field of physical vapor deposition of thin film materials and modern surface engineering technology, and relates to a method for preparing a graphite-like carbon film with an ultra-low friction coefficient by unbalanced magnetron sputtering, in particular to a high-speed gear-like graphite based on reducing transmission noise Carbon film super lubricating surface strengthening method. Background technique [0002] Gear transmission is constantly developing towards high-speed, light-weight, and heavy-duty fields. How to reduce the vibration and noise of gear transmission is an important research field of modern industrial technology. Solid lubrication on the gear surface is an important means to reduce the noise of gear transmission. Because the life of general solid lubricant film cannot meet the life requirements of high-speed gear transmission, its application research is severely restricted. [0003] In order ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23F17/00
Inventor 王佐平陈喜锋宇文江涛
Owner CSIC NO 12 RES INST
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