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C/ZrC-SiC-Cu composite material and preparation method thereof

A zrc-sic-cu, composite material technology, applied in the field of C/ZrC-SiC-Cu composite material and its preparation, can solve the problems of high brittleness of ZrC ceramics, low oxidation starting temperature, softening of the matrix, etc. High temperature ablation resistance, improved toughness and thermal shock resistance, simple effect of equipment requirements

Active Publication Date: 2013-12-25
NAT UNIV OF DEFENSE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, ZrC ceramics have two disadvantages: first, ZrC ceramics are brittle and prone to catastrophic failure when used directly as a structural material; 2 The melting point of ZrC is about 2700°C, that is, ZrC has the problem of insufficient oxidation resistance in an environment lower than 2700°C, and the problem of matrix softening and insufficient temperature resistance in an environment higher than 2700°C
Up to now, there have been no public literature reports on C / ZrC-SiC-Cu materials and their preparation methods at home and abroad.

Method used

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  • C/ZrC-SiC-Cu composite material and preparation method thereof
  • C/ZrC-SiC-Cu composite material and preparation method thereof
  • C/ZrC-SiC-Cu composite material and preparation method thereof

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Effect test

Embodiment 1

[0028] A C / ZrC-SiC-Cu composite material, the composite material uses carbon fiber as the reinforcement and toughening phase (the carbon fiber prefabricated part adopts a needle-punched carbon fiber felt structure), ZrC and SiC are the matrix, and Cu is the sweating agent. The volume fraction of carbon fiber in the material is 20.3%, the volume fraction of ZrC is 44.7%, the volume fraction of SiC is 7.5%, the volume fraction of Cu sweating agent is 19.6%, the porosity is 4.7%, and the rest are impurities, including residual metal Zr and substrate C et al.

[0029] The above materials are specifically prepared by the following steps:

[0030] 1. Preparation of carbon fiber prefabricated parts: the felt structure carbon fiber prefabricated parts were prepared by acupuncture method, and the fiber volume fraction in the carbon fiber prefabricated parts was 20.3%;

[0031] 2. Preparation of C / C-SiC composite material: firstly, polycarbosilane, asphalt resin and xylene are prepared...

Embodiment 2

[0036] A C / ZrC-SiC-Cu composite material, the composite material uses carbon fiber as the reinforcement and toughening phase (the carbon fiber prefabricated part adopts a needle-punched carbon fiber felt structure), ZrC and SiC are the matrix, and Cu is the sweating agent. The volume fraction of carbon fiber in the material is 31.6%, the volume fraction of ZrC is 34.2%, the volume fraction of SiC is 12.5%, the volume fraction of Cu sweating agent is 13.9%, the porosity is 4.9%, and the rest are impurities, including residual metal Zr and substrate C et al.

[0037] The above materials are specifically prepared by the following steps:

[0038] 1. Preparation of carbon fiber prefabricated parts: the felt structure carbon fiber prefabricated parts were prepared by acupuncture method, and the fiber volume fraction in the carbon fiber prefabricated parts was 31.6%;

[0039] 2. Preparation of C / C-SiC composite material: firstly, polycarbosilane, phenolic resin and xylene are formul...

Embodiment 3

[0043] A C / ZrC-SiC-Cu composite material of the present invention, the composite material uses carbon fiber as the reinforcing and toughening phase (the carbon fiber prefabricated part adopts a three-dimensional braided structure), ZrC and SiC are the matrix, and Cu is the sweating agent. The volume fraction of carbon fiber in the material is 45.6%, the volume fraction of ZrC is 8.7%, the volume fraction of SiC is 30.3%, the volume fraction of Cu sweating agent is 4.7%, the porosity is 5.6%, and the rest are impurities, including residual metal Zr and substrate C et al.

[0044] The above-mentioned C / ZrC-SiC-Cu composite material is specifically prepared by the following steps:

[0045] 1. Preparation of carbon fiber prefabricated part: using continuous carbon fiber as raw material, it is prepared by three-dimensional four-way weaving, and the fiber volume fraction in the prefabricated part is 45.6%;

[0046] 2. Preparation of C / C-SiC composite material: firstly, polycarbosil...

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Abstract

The invention discloses a C / ZrC-SiC-Cu composite material with spontaneous sweating function, and a preparation method thereof. The C / ZrC-SiC-Cu composite material takes carbon fiber as a reinforcement toughening phase, ZrC and SiC as matrixes and Cu as a diaphoretic, wherein the volume fraction of the carbon fiber is 10%-50%, the volume fraction of the ZrC is 5%-40%, the volume fraction of the SiC is 5%-20%, the volume fraction of the Cu diaphoretic is 5%-30%, the porosity rate is 3%-10%, the balance of impurities comprising less residual metal Zr and matrixes C and the like. The preparation method of the material comprises the steps of: by taking a carbon fiber prefabricated part as a fundamental, preparing C / C-SiC composite material, and then preparing the C / ZrC-SiC-Cu composite material by taking Zr-Cu binary alloy as a penetrating agent through metal infiltration reaction. The material is superhigh-temperature-resistant, good in fracture toughness, excellent in ablation resistance property, good in thermal shock resistance, and the preparation technique is simple, low in cost, corrosion-free for equipment, and free from environment pollution.

Description

[0001] The invention relates to a ceramic-based composite material with copper as a sweating agent and a carbide as a matrix and a preparation method thereof, in particular to a C / ZrC-SiC-Cu composite material with a self-sweating function and a preparation method thereof. Background technique [0002] Extreme environments such as long-term flight of hypersonic vehicles, atmospheric re-entry, trans-atmospheric flight, and new solid-liquid hybrid rocket propulsion systems place extremely stringent requirements on high-temperature thermal structural materials. In these environments, high-temperature thermal structural materials must not only withstand operating temperatures above 3000K, but also withstand the erosion of high-speed airflow and the corrosion of oxidizing gases. As a typical representative of ultra-high temperature resistant ceramics, zirconium carbide (ZrC) has a melting point of 3530 ° C, and has high strength, high hardness and excellent high temperature stabilit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C47/08C22C49/02C22C49/14C22C101/10
Inventor 王松祝玉林李伟王生学陈朝辉
Owner NAT UNIV OF DEFENSE TECH
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