Cement-based composite material for steel box girder bridge deck, as well as preparation and pavement thereof
A composite material and cement-based technology, which is applied in the field of material science and engineering, can solve the problems of the difference in shear stress between poured concrete and post-cast concrete, limit the innovation of large-scale bridge construction, poor mechanical properties and durability, and achieve good energy consumption. Shock-absorbing properties, strong sustainability, and the effect of limiting crack growth
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Embodiment 1
[0040] Ingredients (by weight): P O52.5 Portland cement 881, quartz sand (fineness modulus 1.0) 425, pottery sand (fineness modulus 3.7, bulk density 900kg / m 3 , water absorption 15%) 273, Class I fly ash 100, silica fume (particle size 0.3μm, specific surface area 28m 2 / g) 30, water 275, naphthalene-based water reducing agent 10, steel fiber (35mm in length) 80, polyvinyl alcohol fiber (13mm, density 1.3g / cm 3 ) 13, a mixture of bisphenol A epoxy resin (epoxy equivalent 195 ± 5) and polyamine curing agent (active hydrogen equivalent 400 ± 5) 20. The specific surface area test standard of silica fume adopts GB / T19587-2004.
[0041] Weigh each raw material in proportion, first soak the clay sand for 10 hours to make it fully saturated with water; mix the epoxy resin and its curing agent in proportion, stir and mix evenly; take out the soaked clay sand and add it in the saturated surface dry state In the stirring pot, (the water absorption rate of the ceramic sand used should...
Embodiment 2
[0048] Ingredients (by weight): P O52.5 Portland cement 849, quartz sand (fineness modulus 1.5) 339, pottery sand (fineness modulus 3.1, bulk density 800kg / m 3 , water absorption rate 10%) 215, class II fly ash 226, silica fume (particle size 0.1μm, specific surface area: 20m 2 / g) 56, water 295, polycarboxylate superplasticizer 13, steel fiber (25mm in length) 40, polyvinyl alcohol fiber (11mm, density 1.3g / cm 3 ) 13. The mixture of non-ionic water-based epoxy resin (epoxy equivalent 195±5) and polyamine curing agent (active hydrogen equivalent 400±5) 30.
[0049] Preparation method is with embodiment 1.
[0050] Pavement of lightweight and high toughness cement-based composite materials:
[0051] 1) Before construction, put all the required equipment on standby and spray a layer of interface adhesive on the bridge beam plate in advance.
[0052] 2) Use a concrete tank truck to transport the prepared lightweight high-toughness cement-based composite material to the constru...
Embodiment 3
[0056] Ingredients (by weight): P O52.5 Portland cement 860, quartz sand (fineness modulus 1.5) 380, pottery sand (fineness modulus 3.5, bulk density 850kg / m 3 , water absorption rate 12%) 245, class II fly ash 150, silica fume (particle size 0.2μm, specific surface area: 25m 2 / g) 40, water 280, polycarboxylate superplasticizer 10, steel fiber (30mm in length) 50, polyvinyl alcohol fiber (12mm, density 1.3g / cm 3 ) 13, a mixture of bisphenol A epoxy resin (epoxy equivalent 195 ± 5) and polyamine curing agent (active hydrogen equivalent 400 ± 5) 25.
[0057] The preparation method is the same as in Example 1.
[0058] Paving method is the same as embodiment 2.
[0059] According to the performance test of the main materials prepared in this example, according to the "Highway Engineering Cement and Cement Concrete Test Regulations" (JTG E30-2005): 28d compressive strength 85MPa; 28d flexural strength 12MPa; measured bulk density 2000kg / m 3 ; Fatigue life 2.21 million times; F...
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