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Formula and preparation process of a machine tool working fluid

A machine tool working fluid and process technology, applied in the petroleum industry, lubricating composition, etc., can solve the problems of quality decline, efficiency decline, affecting the subsequent processing of parts, etc., and achieve the effect of long effective time, easy cleaning and strong versatility

Inactive Publication Date: 2014-10-08
CHANGSHA HAODI ELECTROMECHANICAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The workpiece cut out by the water-based machine tool working fluid is yellow and difficult to clean, which affects the subsequent processing of the parts (such as blackening and phosphating);
[0004] 2. Workpieces and machine tools are prone to rust;
[0005] 3. The smell is strong and the foam is too much, which affects the operating environment of technicians;
[0006] 4. The effective time of the working fluid is short, and the efficiency drops significantly after about 3 days of use;
[0007] 5. The efficiency is low, and the efficiency of cutting workpieces above 300mm is not as good as that of wire cutting emulsified oil;
[0008] 6. The paint of the machine tool is easy to fall off, which is easy to hurt hands;
[0009] 7. The raw liquid of the working liquid has agglomeration phenomenon, is difficult to dissolve in water, and the quality is obviously reduced, especially in winter at low temperature
The purpose of the present invention is to propose an environmentally friendly microemulsion cutting fluid that does not corrode machine tools, which can overcome the defects of existing cutting fluids that corrode the paint on the surface of machine tools, and is environmentally friendly

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] A formula for machine tool working fluid; this formula contains the following substances:

[0051] 10 parts of dodecenyl succinic acid; 5 parts of sodium petroleum sulfonate; 5 parts of alkylphenol polyoxyethylene ether; 2 parts of edible sodium benzoate; 5 parts of polyethylene glycol; 2 parts of sodium phosphate; 5 parts of barium petroleum sulfonate 5 parts of triethanolammonium; 5 parts of sodium lauryl sulfate; 2 parts of ethylenediaminetetraacetic acid; 1 part of rosin; 1 part of defoamer; 52 parts of deionized water.

[0052] A preparation process of machine tool working fluid, comprising the following steps:

[0053] Step 1: Mix and stir 5 parts of triethanolammonium, 5 parts of barium petroleum sulfonate, 10 parts of dodecenyl succinic acid, and 5 parts of sodium petroleum sulfonate, stir and heat to 80°C, keep warm for 1 hour, and the temperature drops to 30°C ;

[0054] Step 2: Add 5 parts of polyethylene glycol, 2 parts of sodium phosphate, 2 parts of edib...

Embodiment 2

[0058] A formula for machine tool working fluid; this formula contains the following substances:

[0059] 20 parts of dodecenyl succinic acid; 10 parts of sodium petroleum sulfonate; 7 parts of alkylphenol polyoxyethylene ether; 6 parts of edible sodium benzoate; 7 parts of polyethylene glycol; 7 parts of sodium phosphate; 10 parts of barium petroleum sulfonate 8 parts of triethanolammonium; 8 parts of sodium lauryl sulfate; 4 parts of ethylenediaminetetraacetic acid; 3 parts of rosin; 2 parts of defoamer; 8 parts of deionized water.

[0060] A preparation process of machine tool working fluid, comprising the following steps:

[0061] Step 1: Mix and stir 8 parts of triethanolammonium, 10 parts of barium petroleum sulfonate, 20 parts of dodecenyl succinic acid, and 10 parts of sodium petroleum sulfonate, stir and heat to 100°C, keep warm for 3 hours, and the temperature drops to 50°C ;

[0062] Step 2: Add 7 parts of polyethylene glycol, 7 parts of sodium phosphate, 6 parts ...

Embodiment 3

[0066] A formula for machine tool working fluid; this formula contains the following substances:

[0067] 10 parts of dodecenyl succinic acid; 10 parts of sodium petroleum sulfonate; 5 parts of alkylphenol polyoxyethylene ether; 6 parts of edible sodium benzoate; 5 parts of polyethylene glycol; 7 parts of sodium phosphate; 10 parts of barium petroleum sulfonate 5 parts of triethanolammonium; 8 parts of sodium lauryl sulfate; 4 parts of ethylenediaminetetraacetic acid; 1 part of rosin; 1 part of defoamer; 28 parts of deionized water.

[0068] A preparation process of machine tool working fluid, which comprises the following steps:

[0069] Step 1: Mix and stir 5 parts of triethanolammonium, 10 parts of barium petroleum sulfonate, 10 parts of dodecenyl succinic acid, and 10 parts of sodium petroleum sulfonate, stir and heat to 80°C, keep warm for 3 hours, and the temperature drops to 50°C ;

[0070] Step 2: Add 5 parts of polyethylene glycol, 7 parts of sodium phosphate, 6 par...

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PUM

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Abstract

The invention discloses a formula and a preparation technology of a machine tool working solution. The formula of the machine tool working solution is characterized by comprising the following materials: 10-20 parts of dodecenylsuccinic acid, 5-10 parts of petroleum sodium sulfonate, 5-7 parts of alkylphenol ethoxylates, 2-6 parts of edible calcium benzoate, 5-7 parts of polyethylene glycol, 2-7 parts of sodium phosphate, 5-10 parts of barium petroleum sulfonate, 5-8 parts of tricthanolamine, 5-8 parts of sodium dodecyl sulfate, 2-4 parts of ethylenediamine tetraacetic acid, 1-3 parts of rosin, 1-2 parts of defoaming agent and the balance of deionized water. According to the preparation technology of the machine tool working solution, the machine tool working solution is prepared from the materials through three steps. The technical problem to be solved by the invention is to provide the formula and the preparation technology of the machine tool working solution; and the cutting solution provided by the invention does not contain sodium nitride, machine oil or heavy metals, is harmless to hands and does not cause the falling of paint.

Description

technical field [0001] The invention relates to a mechanical working fluid, in particular to a formulation of a machine tool working fluid and a preparation process thereof. Background technique [0002] Machine tool working fluids on the market have the following disadvantages: [0003] 1. The workpiece cut out by the water-based machine tool working fluid is yellow and difficult to clean, which affects the subsequent processing of the parts (such as blackening and phosphating); [0004] 2. Workpieces and machine tools are prone to rust; [0005] 3. The smell is strong and the foam is too much, which affects the operating environment of technicians; [0006] 4. The effective time of the working fluid is short, and the efficiency drops significantly after about 3 days of use; [0007] 5. The efficiency is low, and the efficiency of cutting workpieces above 300mm is not as good as that of wire cutting emulsified oil; [0008] 6. The paint of the machine tool is easy to fa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/02C10M169/04C10N40/22
Inventor 李炳芳章富
Owner CHANGSHA HAODI ELECTROMECHANICAL TECH
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