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Whitening ultraviolet-proof ethylene-propylene rubber insulation control cable for ships and manufacturing method thereof

An ethylene-propylene rubber insulation and anti-ultraviolet technology, which is used in the manufacture of insulated cables, rubber insulators, and cables/conductors. It can meet the requirements of anti-ultraviolet rays and other problems of cables, and achieve the effects of excellent resistance to ultraviolet light aging, long service life, and excellent resistance to sunlight and weathering.

Inactive Publication Date: 2013-03-13
JIANGSU YUANYANG DONGZE CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Marine cables often need to withstand sunlight exposure during the day and high-power lamps and lanterns at night. The ultraviolet radiation they suffer will accelerate aging, reduce insulation performance, and affect the safety and life of use. Often the service life of the cable is shorter than the design of the ship. service life, affecting the use of ships
At the same time, because marine cables generally use printing numbers on the insulating surface as the method of marking the insulating cores of multi-core cables, the insulating rubber in the prior art often uses carbon black as a reinforcing agent in order to increase the mechanical strength, and carbon black will seriously affect the insulating rubber. The whiteness will cause the insulated color and the printed digital logo to be clearly distinguished, which will bring inconvenience to the construction and even the safety of electricity use.
[0003] The Chinese invention patent with the publication number CN 102344612A discloses an ethylene-propylene rubber cable insulation material for ships and oceans. It uses ordinary ethylene-propylene rubber for insulation and does not have UV aging resistance. At the same time, it uses tinned copper wire braided armor layer. Expensive, not conducive to controlling manufacturing costs
[0004] The Chinese invention patent with the publication number CN 101656124A discloses a low-smoke and halogen-free power or control cable insulated by ethylene-propylene rubber for ships. Toxic performance, does not have the anti-ultraviolet aging performance, can not meet the anti-ultraviolet requirements for cables required by the current ship code update, in the operating environment of ships with ultraviolet rays, the service life is short, and in the long run, it will cause high costs for shipbuilding

Method used

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  • Whitening ultraviolet-proof ethylene-propylene rubber insulation control cable for ships and manufacturing method thereof
  • Whitening ultraviolet-proof ethylene-propylene rubber insulation control cable for ships and manufacturing method thereof
  • Whitening ultraviolet-proof ethylene-propylene rubber insulation control cable for ships and manufacturing method thereof

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Effect test

Embodiment 1

[0021] Such as figure 1 As shown, the whitening and anti-ultraviolet ethylene-propylene rubber insulated marine control cable of the present invention is manufactured according to the following steps: extruding the whitening and anti-ultraviolet ethylene-propylene rubber insulating layer 2 on the outer periphery of the tinned annealed stranded copper conductor 1 of 0.35mm Insulated wire cores, a plurality of insulated wire cores are twisted to the right with a twisted pitch ratio of 20 times to form a cable core, and then an inner liner 3 is extruded on the outer periphery of the cable core, and then the inner liner 3 is wrapped around the outer periphery of the inner liner 3 Copper alloy wire braided armor layer 4 is covered, and an outer sheath 5 is extruded on the outer periphery of copper alloy wire braided armor layer 4 .

[0022] Among them, the minimum thickness of the whitening and anti-ultraviolet ethylene-propylene rubber insulation layer 2 is not less than 90% of th...

Embodiment 2

[0026] The whitening and anti-ultraviolet ethylene-propylene rubber insulated marine control cable of the present invention is manufactured according to the following steps: extruding a whitening and anti-ultraviolet ethylene-propylene rubber insulating layer 2 on the outer periphery of a 1.25mm tinned annealed stranded copper conductor 1 to form an insulated wire core , a plurality of insulated wire cores are twisted rightward with a stranded pitch ratio of 22 times to form a cable core, and then an inner liner 3 is extruded on the outer periphery of the cable core, and then the outer periphery of the inner liner 3 is coated with copper The alloy wire braided armor layer 4 is finally extruded with an outer sheath 5 around the outer periphery of the copper alloy wire braided armor layer 4 .

[0027] Among them, the minimum thickness of the whitening and anti-ultraviolet ethylene-propylene rubber insulation layer 2 is not less than 90% of the nominal value, and the maximum thick...

Embodiment 3

[0031] The whitening and anti-ultraviolet ethylene-propylene rubber insulated marine control cable of the present invention is manufactured according to the following steps: extruding the whitening and anti-ultraviolet ethylene-propylene rubber insulating layer 2 on the outer periphery of a tinned annealed stranded copper conductor 1 of 2.5mm2 to form an insulated wire core , a plurality of insulated wire cores are twisted rightward at a twisting pitch ratio of 24 times to form a cable core, and then an inner liner 3 is extruded on the outer periphery of the cable core, and then the outer periphery of the inner liner 3 is coated with copper The alloy wire braided armor layer 4 is finally extruded with an outer sheath 5 around the outer periphery of the copper alloy wire braided armor layer 4 .

[0032] Among them, the minimum thickness of the whitening and anti-ultraviolet ethylene-propylene rubber insulation layer 2 is not less than 90% of the nominal value, and the maximum th...

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Abstract

The invention relates to a whitening ultraviolet-proof ethylene-propylene rubber insulation control cable for ships and a manufacturing method thereof. The cable is characterized in that a whitening ultraviolet-proof ethylene-propylene rubber insulation layer is extruded at the periphery of a 0.35-2.5mm<2> tin-plated annealed stranded copper conductor to form an insulation wire core; a plurality of insulation wire cores are stranded to the right to form a cable core; and then an inner lining layer is extruded, a copper alloy wire weaving armor layer is coated, and an outer sheath is extruded successively. The insulation layer is prepared from the following raw material components: 12 parts of Keltan5508, 8 parts of Keltan21, 0.4-0.6 part of TAIC, 0.5-0.8 part of DCP (Dicumyl Peroxide), 0.3 -0.6 part of Ager MB, 0.1-0.2 parts of anti-aging agent 2246, 0.8-1.2 parts of oxidation zinc, 0.1-0.3 parts of stearic acid, 1-1.5 parts of rutile-type titanium dioxide, 10-12 parts of lightweight calcium carbonate, 10-12 parts of ultrafine talcum powder, 2-3 parts of 38# cylinder oil, 2-3 parts of vapor-phase-method hydrated silica, 0.05-0.1 parts of an ultraviolet absorbent UV-326, and 0.1-0.3 parts of coupling agent A-174. The insulation layer of the cable is white in color, good in mechanical property, excellent in anti-ultraviolet irradiation and anti-aging performance, and long in service life.

Description

technical field [0001] The invention relates to a control cable, in particular to a whitening and anti-ultraviolet ethylene-propylene rubber insulated marine control cable. The invention also relates to a manufacturing method of a whitening and anti-ultraviolet ethylene-propylene rubber insulated marine control cable. Background technique [0002] With the serious situation of shipbuilding, everyone pays more attention to cost control, and has higher requirements on the performance and service life of various supporting equipment. Marine cables often need to withstand sunlight exposure during the day and high-power lamps and lanterns at night. The ultraviolet radiation they suffer will accelerate aging, reduce insulation performance, and affect the safety and life of use. Often the service life of the cable is shorter than the design of the ship. life, affecting the use of ships. At the same time, since marine cables generally use printing numbers on the insulating surface...

Claims

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Application Information

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IPC IPC(8): H01B7/17H01B7/22H01B7/00H01B7/02H01B3/28H01B13/00
Inventor 李永江陆云春
Owner JIANGSU YUANYANG DONGZE CABLE
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